RCYD Permanent Self cleaning Magnetic Separator

The RCYD series embodies advanced permanent magnetic separation technology, designed to efficiently extract ferrous contaminants from bulk materials. This innovative belt type magnetic separator utilizes high-performance rare-earth magnets to generate powerful magnetic fields without electrical consumption, delivering significant energy savings and minimal maintenance.

Engineered for heavy-duty applications, this reliable belt conveyor magnetic separator features an integrated self-cleaning system that ensures continuous operation. Typically installed above conveyor heads or along conveyor runs, it provides essential protection against tramp iron damage to downstream equipment like crushers and grinders.

Proven across power generation, mining, and building materials industries, the RCYD series offers a cost-effective contamination control solution. Its robust construction and maintenance-friendly design make this belt type magnetic separator ideal for demanding applications requiring uninterrupted performance and operational efficiency.

High-Performance Magnetic System
Utilizing premium NdFeB magnets, this belt type magnetic separator delivers deep magnetic penetration with surface flux density of 800-1500mT. The optimized magnetic circuit ensures uniform field distribution, enabling this belt conveyor magnetic separator to effectively process material layers up to 550mm thick in high-capacity applications.

Efficient Automatic Cleaning Mechanism
The comprehensive cleaning system includes reduction motors, drive drums, and wear-resistant scrapers. Featuring quick-adjustment bearing systems for operational tuning, this belt type magnetic separator maintains continuous cleaning without production interruption, ensuring consistent performance of the belt conveyor magnetic separator.

Reliable Structural Design
With a compact configuration using high-strength steel components, this belt conveyor magnetic separator offers exceptional durability. The IP54 protection rating and special anti-corrosion treatment make this belt type magnetic separator suitable for harsh outdoor environments while extending equipment service life.

Eco-Friendly Operation
The permanent magnet operation eliminates electricity consumption for magnetic functions, making this belt conveyor magnetic separator both energy-efficient and cost-effective. With zero heat generation and compliance with international standards, this belt type magnetic separator ensures safe, environmentally responsible performance.

The RCYD belt type magnetic separator operates through the seamless integration of permanent magnetic attraction and automated mechanical conveying systems, ensuring efficient and continuous ferrous material separation.

Magnetic Separation Process
High-performance NdFeB permanent magnets generate consistent, powerful magnetic fields across the entire working width. As bulk materials transport beneath the unit, this effective belt conveyor magnetic separator extracts ferrous contaminants from the material flow, securely holding them against the cleaning belt surface. Non-magnetic materials continue their conveyance path completely unaffected, achieving precise separation without disrupting production flow.

Automatic Cleaning Operation
A cycloidal reducer motor drives the continuous cleaning belt through a reliable transmission mechanism. The captured ferrous materials transport along the belt to the designated non-magnetic discharge zone. Through combined scraper action and gravitational force, contaminants efficiently discharge into collection containers. This fully automated cleaning cycle of the belt type magnetic separator ensures uninterrupted operation, making the belt conveyor magnetic separator ideal for continuous production processes where minimal intervention is required.

Power Generation Industry
The belt type magnetic separator provides reliable protection in thermal power plant coal handling systems and biomass fuel pre-treatment operations. This versatile belt conveyor magnetic separator also serves waste-to-energy plants, effectively processing diverse fuel materials while safeguarding downstream equipment.

Mining and Metallurgy
In iron ore processing, the belt type magnetic separator ensures raw material purification, while its robust design offers crucial crusher protection in non-ferrous metal mining. This heavy-duty belt conveyor magnetic separator maintains operational efficiency throughout metallurgical pre-treatment processes.

Building Materials and Chemicals
Cement plants utilize the belt type magnetic separator for essential iron removal in raw material preparation, while glass manufacturers rely on this precision belt conveyor magnetic separator for quartz sand purification. The equipment additionally guarantees purity standards in chemical raw material processing.

Additional Industrial Sectors
The belt type magnetic separator enables metal contamination control in food processing and facilitates ferrous material recovery in recycling operations. Port terminals integrate this adaptable belt conveyor magnetic separator into bulk handling systems, demonstrating its cross-industry versatility for diverse separation requirements.

Professional Technical Support
We provide magnetic field strength testing and optimization services for your belt type magnetic separator. Our experts offer equipment selection guidance and customized solutions for special operating conditions, ensuring your belt conveyor magnetic separator performs optimally in specific applications.

Installation and Commissioning
Detailed installation documentation and on-site technical support ensure proper setup of your belt type magnetic separator. We perform performance optimization and adjustment services to maximize the efficiency of your belt conveyor magnetic separator system from initial operation.

Comprehensive Training Programs
Our training covers operational principles and procedures for both belt type magnetic separator and belt conveyor magnetic separator equipment. We provide maintenance knowledge transfer and troubleshooting methodology guidance to ensure your team can effectively manage daily operations.

After-Sales Support
Complete wear parts identification and replacement guidance specific to your belt conveyor magnetic separator configuration. Our dedicated technical hotline and regular inspection services maintain optimal performance, while rapid on-site repair response minimizes downtime for your belt type magnetic separator operations, ensuring continuous production efficiency.