CTZ Permanent Magnetic Conveyor Head Pulleys​ Separator

The CTZ Series Magnetic Pulley Separator represents advanced rotating permanent magnetic separation technology, offering both standard permanent magnetic models and specialized medium-intensity semi-magnetic variants. This robust equipment seamlessly replaces traditional drive rollers in conveyor systems, functioning as an efficient Magnetic Conveyor Head Pulley that combines power transmission with magnetic separation in a single unit.

Engineered for high magnetic strength, maintenance-free operation, and exceptional energy savings, the CTZ series delivers reliable performance in tramp iron removal applications. Trusted across cement, mining, steel, and waste processing industries, this Magnetic Pulley Separator automatically removes ferrous contaminants from bulk material streams, ensuring product purity while protecting downstream equipment from damage. The versatile Magnetic Conveyor Head Pulley design provides continuous protection and enhances operational efficiency in diverse industrial environments.

High-Performance Magnetic System
The magnetic pulley separator features an advanced NdFeB magnetic assembly delivering strong magnetic fields with deep penetration. Optimized magnetic circuits ensure stable performance with minimal demagnetization over time.

Configurable Magnetic Strength
Available in standard (150-250 mT) and special types (300-600 mT), this magnetic conveyor head pulleys can be customized for various separation requirements and material characteristics.

Diversified Surface Options
Stainless steel drum with polished or rubber-covered surfaces (plain, diamond, herringbone patterns). Herringbone pattern requires specified rotation direction when ordering.

Maintenance-Free Operation
The permanent magnet design ensures zero power consumption and no routine maintenance, significantly reducing operational costs for this magnetic pulley separator.

Robust Construction & Superior Performance
Compact and durable design enables easy installation and reliable operation. The magnetic conveyor head pulleys excel at removing deeply buried ferrous contaminants, often outperforming suspended magnetic separators.

Clear Operating Conditions
Standard models handle materials up to 80°C, with high-temperature versions available for more demanding applications of this magnetic pulley separator.

The CTZ magnetic conveyor head pulleys operate through continuous magnetic separation. As bulk material enters the separation zone, particles experience both magnetic and mechanical forces.

Material Separation Process
This magnetic pulley separator creates distinct trajectories based on material properties. Non-magnetic substances follow their natural path off the pulley, while ferrous contaminants are powerfully attracted to the rotating surface.

Continuous Discharge Cycle
The magnetic conveyor head pulleys transport captured materials beyond the magnetic field where they release into collection chutes. This automated process ensures consistent separation, making the magnetic pulley separator ideal for continuous operation in demanding industrial environments.

The CTZ Series magnetic pulley separator serves multiple industrial sectors requiring efficient dry separation of ferrous materials. This versatile magnetic conveyor head pulleys system delivers reliable performance across various applications.

Core Industrial Sectors
In cement production, the magnetic pulley separator protects crushers and grinding mills by removing tramp iron from raw materials. Mining operations utilize this magnetic conveyor head pulleys for iron ore concentration and non-metallic mineral purification. The equipment also serves steel plants for slag processing and ensures purity in abrasives and refractory manufacturing.

Extended Application Sectors
The magnetic pulley separator enables ferrous metal recovery in waste processing and recycling operations. Chemical plants and grain processing facilities rely on this magnetic conveyor head pulleys for contaminant removal, ensuring product purity and operational safety across diverse industrial environments.

Clear Ordering Guidance
We assist in selecting the correct magnetic conveyor head pulleys diameter and surface type. Critical specification: herringbone rubber covers require explicit rotation direction to ensure proper installation and drive performance.

Installation & Adjustment
Detailed instructions cover standalone use or integration as drive rollers in conveyor systems. Precise alignment of the magnetic pulley separator – ensuring centerline parallelism to horizontal plane and perpendicularity to material flow – is essential for optimal efficiency.

Quality Assurance
The core magnetic system carries an eight-year warranty. Our unique “Workshop Worker Responsibility System” ensures accountability: if manufacturing defects occur within the one-year warranty, original production technicians will be dispatched to resolve issues.

Technical Support
Professional consultation and troubleshooting are available through our dedicated service channels, ensuring your magnetic conveyor head pulleys maintain peak performance in demanding applications.