RCDC Air-cooled Cross Belt Electric Magnetic Separator Product Overview
The RCDC series air-cooled self-cleaning electromagnetic separator represents advanced magnetic separation technology. This sophisticated cross belt magnetic separator integrates fan cooling, drum transmission, and cleated discharge belt systems to achieve fully automated operation.
As an ISO9001 certified electric separator with computer-optimized magnetic circuit design, it effectively removes ferrous contaminants weighing 0.1-35kg. The forced air cooling system ensures reliable performance in demanding industrial environments.
This robust cross belt magnetic separator is particularly suitable for continuous operation in challenging conditions featuring high temperatures and substantial dust levels. The electric separator delivers consistent performance across mining, construction materials, and power generation applications.
RCDC Air-cooled Cross Belt Electric Magnetic Separator Key Features
Advanced Magnetic Circuit
Utilizing DT4 electrical pure iron core with optimized magnetic structure, this cross belt magnetic separator delivers ≥70mT magnetic strength at rated height with 200mm penetration depth, maintaining maximum attraction force within working distance.
Enhanced Cooling Technology
Integrated forced air cooling reduces temperature rise by 30% versus natural cooling, enabling 24-hour continuous operation of this electric separator in demanding conditions.
Fully Automatic Cleaning
Cycloidal reducer drives cleaning belt at 0.15-0.25m/s with crowned drum design, achieving >98% cleaning efficiency for the cross belt magnetic separator.
Intelligent Control System
SCR rectification provides adjustable 0-220V output with comprehensive protection. The electric separator supports interconnection with metal detectors for automated operation.
Energy Efficient Design
Reducing power consumption by 30% with noise below 79dB, this cross belt magnetic separator complies with JB/T7689-2004 standards.
Superior Protection
Class F insulated vacuum-encapsulated coils provide IP65 rating, allowing this electric separator to operate in -20℃ to +40℃ environments.
Safety Enhancement
Integrated rubber scraper eliminates belt damage risks, ensuring safe operation of the cross belt magnetic separator.
RCDC Air-cooled Cross Belt Electric Magnetic Separator Working Principle
During operation, the rectification control system supplies DC power to the excitation coils, generating a high-intensity magnetic field at the pole surface. When conveyed materials pass beneath this advanced cross belt magnetic separator, ferrous contaminants are extracted and held against the cleaning belt surface.
The reduction motor drives the belt system, transporting captured tramp iron to the non-magnetic zone where an automatic scraping mechanism discharges the material into collection containers. This electric separator maintains continuous operation through its integrated cleaning cycle.
The forced air cooling system provides continuous heat dissipation through specially designed air ducts, maintaining stable operating temperatures. When connected with metal detection systems, this cross belt magnetic separator can operate in energy-saving mode, applying power only when ferrous contamination is detected.
This intelligent operation mode enables the electric separator to achieve average energy savings of up to 40% while maintaining effective ferrous material removal across various industrial applications.
RCDC Air-cooled Cross Belt Electric Magnetic Separator Product Parameters
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Model
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Applicable Belt Width (mm)
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Rated Lifting Height (h, mm)
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Magnetic Field Intensity (mT)
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Excitation Power (kw)
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Fan Power (kw)
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Driving Power (kw)
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Overall Dimensions (mm)
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Applicable Belt Speed (≤m/s)
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Weight (kg)
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|
|
|
|
|
|
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|
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A
|
E
|
C
|
|
|
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RCDC-6.5
|
T1
|
650
|
200
|
90
|
3.0
|
0.37
|
1.5
|
2160
|
1100
|
820
|
4.5
|
1530
|
|
T2
|
120
|
5.0
|
0.75
|
1.5
|
2160
|
1100
|
820
|
1680
|
|
T3
|
150
|
8.0
|
1.1
|
1.5
|
2160
|
1100
|
820
|
1750
|
|
RCDC-8
|
T1
|
800
|
250
|
90
|
5.0
|
0.37
|
2.2
|
2340
|
1260
|
860
|
4.5
|
2100
|
|
T2
|
120
|
9.0
|
0.75
|
2.2
|
2340
|
1260
|
860
|
2350
|
|
T3
|
150
|
13.0
|
1.1
|
3.0
|
2340
|
1260
|
860
|
2480
|
|
RCDC-10
|
T1
|
1000
|
300
|
90
|
7.5
|
0.75
|
3.0
|
2810
|
1480
|
1020
|
4.5
|
2650
|
|
T2
|
120
|
12.5
|
1.1
|
3.0
|
2810
|
1480
|
1020
|
3380
|
|
T3
|
150
|
16.5
|
1.5
|
4.0
|
2810
|
1480
|
1020
|
3950
|
|
RCDC-12
|
T1
|
1200
|
350
|
90
|
10.0
|
1.5
|
4.0
|
3010
|
1620
|
940
|
4.5
|
4150
|
|
T2
|
120
|
14.0
|
1.5
|
4.0
|
3010
|
1620
|
1000
|
4650
|
|
T3
|
150
|
21.0
|
2.2
|
5.5
|
3010
|
1620
|
1040
|
5740
|
|
RCDC-14
|
T1
|
1400
|
400
|
90
|
14.0
|
1.5
|
4.0
|
3010
|
1860
|
1070
|
4.5
|
5500
|
|
T2
|
120
|
18.0
|
0.75×2
|
5.5
|
3280
|
1860
|
1070
|
7250
|
|
T3
|
150
|
26.0
|
0.75×2
|
5.5
|
3280
|
1860
|
1070
|
8160
|
|
RCDC-16
|
T1
|
1600
|
450
|
90
|
15.0
|
1.5
|
5.5
|
3590
|
2060
|
1150
|
4.5
|
6900
|
|
T2
|
120
|
32.0
|
1.1×2
|
5.5
|
3590
|
2060
|
1150
|
8670
|
|
T3
|
150
|
32.0
|
1.5×2
|
7.5
|
3590
|
2060
|
1150
|
10270
|
|
RCDC-18
|
T1
|
1800
|
500
|
90
|
19.0
|
1.1×2
|
7.5
|
3800
|
2300
|
1245
|
4.5
|
9070
|
|
T2
|
120
|
28.0
|
1.5×2
|
7.5
|
3800
|
2300
|
1245
|
13150
|
|
T3
|
150
|
38.0
|
2.2×2
|
11.0
|
3800
|
2300
|
1245
|
15120
|
|
RCDC-20
|
T1
|
2000
|
550
|
90
|
24.0
|
1.5×2
|
7.5
|
2660
|
2500
|
1450
|
4.5
|
13400
|
|
T2
|
120
|
32.5
|
2.2×2
|
11.0
|
2660
|
2500
|
1450
|
16500
|
|
T3
|
150
|
28.0
|
2.2×2
|
11.0
|
2660
|
2500
|
1450
|
19830
|
|
RCDC-22
|
T1
|
2200
|
600
|
90
|
28.0
|
1.5×2
|
11.0
|
2410
|
2700
|
1600
|
4.5
|
16900
|
|
T2
|
120
|
36.0
|
2.2×2
|
11.0
|
2410
|
2700
|
1600
|
20830
|
|
T3
|
150
|
52.0
|
3.0×2
|
15.0
|
2410
|
2700
|
1600
|
24430
|
RCDC Air-cooled Cross Belt Electric Magnetic Separator Applications
Mining Operations
This cross belt magnetic separator performs pre-concentration and tramp iron removal in iron ore and copper ore processing, effectively protecting crushers and grinding equipment. The electric separator ensures operational safety in mineral processing applications.
Cement Industry
Processing limestone and sandstone materials, the cross belt magnetic separator prevents metal damage to raw mills and roller presses. This electric separator maintains production efficiency in cement manufacturing.
Thermal Power Generation
In coal handling systems, the cross belt magnetic separator protects coal pulverizers and boiler systems. The electric separator ensures continuous power generation by removing ferrous contaminants.
Steel Metallurgy
Removing tramp iron in sinter and pellet production lines, this cross belt magnetic separator improves smelting quality. The electric separator enhances metallurgical process efficiency.
Port Facilities & Chemical Processing
The cross belt magnetic separator performs metal separation during bulk material handling, while in chemical plants, the electric separator prevents catalyst contamination through raw material purification.
Resource Recycling
This cross belt magnetic separator recovers ferrous metals from scrap materials, enhancing resource utilization efficiency across various recycling applications.
RCDC Air-cooled Cross Belt Electric Magnetic Separator Services
Custom Engineering
Personalized solutions for the cross belt magnetic separator based on conveyor parameters including belt width (650-2000mm), belt speed (≤4.5m/s), and material thickness. Custom configurations ensure optimal performance of each electric separator unit.
Installation Guidance
Technical support for both QX (inclined) and SP (horizontal) installation methods, including suspension height calculations and non-magnetic roller configuration for the cross belt magnetic separator.
Commissioning Services
On-site professional adjustment of belt tracking, magnetic field strength testing, and electrical parameter optimization for the electric separator.
Maintenance Training
Comprehensive training covering daily inspection procedures, bearing lubrication, belt tension checking, and insulation testing for the cross belt magnetic separator.
Spare Parts Supply
Genuine components including excitation coils, reduction motors, and bearings with 2-year factory warranty for the electric separator.
Technical Upgrades & Monitoring
Retrofit services for magnetic system improvements and control modernization. Optional IoT modules enable remote monitoring of the cross belt magnetic separator.
This advanced electric separator system demonstrates exceptional performance stability through innovative air cooling and reliable automatic cleaning, significantly reducing operational costs while maintaining efficient tramp iron removal.
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