CTQ Rare Earth Roller Magnetic Separator

The CTQ Series is a super strong magnetic dry powder separator. This advanced roller magnetic separator extracts ferrous contaminants efficiently.

It utilizes high-performance NdFeB permanent magnets. This rare earth roll magnetic separator ensures strong magnetic force and reliable, automatic operation.

It serves abrasives, refractories, and non-metallic minerals. This roller magnetic separator is also used in carbon black and food processing.

Its compact design is ideal for space-constrained environments. This energy-efficient rare earth roll magnetic separator offers significant advantages.

Through computer-optimized magnetic circuits, this roller magnetic separator sets new standards for processing efficiency. It maintains minimal operational costs.

Exceptional Magnetic Performance

• This advanced roller magnetic separator utilizes high-performance NdFeB magnets.

• It delivers a powerful magnetic strength exceeding 3000 Gauss.

• The system features a computer-optimized magnetic circuit for efficiency.

• Its progressive multi-stage separation design enhances performance.

• These features make this rare earth roll magnetic separator highly efficient.

• It is ideal for a wide variety of dry powder separation applications.

Intelligent Speed Regulation

• The equipment features an MB series stepless speed regulation system.

• It offers a wide operational speed range from 40 to 200 RPM.

• This allows the roller magnetic separator to enable precise parameter adjustment.

• Frequency conversion control provides fine-tuned speed management.

• This feature allows the rare earth roll magnetic separator to adapt effectively.

• It can be optimized for different material characteristics and final purity requirements.

Advanced Feeding System

• The system incorporates an elastic vibration support structure.

• This structure ensures an extended service life for the roller magnetic separator.

• It is specifically designed to prevent harmful mechanical resonance.

• An efficient material distribution system ensures even feeding.

• This design makes the rare earth roll magnetic separator highly suitable.

• It can handle various particle sizes and different material flow characteristics.

Robust Construction & Safety

• The drum features durable stainless steel surfaces.

• The entire roller magnetic separator is built with a heavy-duty construction.

• This guarantees reliable, trouble-free operation in industrial settings.

• The system employs a maintenance-free design for ease of use.

• Comprehensive safety features are integrated throughout.

• These qualities make the rare earth roll magnetic separator ideal for continuous use.

• The equipment also meets all relevant environmental and operational standards.

Working Principle Overview

• The CTQ rare earth roll magnetic separator operates through magnetic differential separation.

• Materials are first uniformly distributed via a vibratory feeder.

• They are fed onto a conveyor belt driven by the rear active roll.

• This entire process is coordinated within the advanced roller magnetic separator system.

Magnetic Separation Process

• As materials transport forward to the front magnetic roll area, ferrous contaminants are extracted.

• They are firmly adhered to the powerful magnetic surface of the rare earth roll magnetic separator.

• The continuous rotation of the magnetic roll carries the captured materials.

• They are moved to the rear lower section of the machine.

• There, specialized discharge scrapers effectively remove them from the magnetic zone.

• This is a key function of the efficient roller magnetic separator.

Primary Industry Applications

• The CTQ roller magnetic separator provides essential iron removal.

• It is critical in the abrasives industry for processing alumina and silicon carbide.

• This versatile rare earth roll magnetic separator enhances product purity in refractory materials.

• It effectively purifies key non-metallic minerals, including quartz and feldspar.

• The equipment plays a vital role in ensuring food safety during grain processing.

• It improves the quality of animal feed.

• It also purifies a wide range of chemical raw materials across multiple industrial sectors.

Applicable Material Characteristics

• This efficient roller magnetic separator handles continuous iron removal.

• It is designed specifically for dry powdered materials.

• The system has a broad tolerance for varying particle sizes.

• The rare earth roll magnetic separator adapts to different magnetic contaminant concentrations.

• It can handle materials with varying flow characteristics (e.g., free-flowing, cohesive).

• It maintains consistent, high-performance separation across diverse operating conditions.

Process Configuration Solutions

• The system offers flexible installation options: single-unit operation or multi-unit series connections.

• This roller magnetic separator integrates seamlessly with upstream and downstream equipment.

• This includes conveying systems and automated packaging lines.

• The rare earth roll magnetic separator can adapt to various production capacity requirements.

• It is designed to fit within different plant layout constraints.

• The system offers fully customizable processing parameters.

• This allows it to meet the specific and precise production needs of different applications.

Professional Installation Guidance

• We provide detailed installation manuals and on-site professional guidance.

• This support ensures the proper level installation of the roller magnetic separator.

• It also guarantees reliable electrical grounding for safety.

• Our technicians assist with critical alignment steps, including drum rotation.

• We deliver comprehensive setup services to ensure the optimal performance of your rare earth roll magnetic separator.

Operation Training

• We deliver complete, hands-on training covering the entire startup sequence.

• Training includes making all necessary operational adjustments for the roller magnetic separator.

• We provide expert guidance on key parameters like feed regulation and speed adjustment.

• Training also covers proper belt tracking and alignment.

• The program incorporates essential safety procedures and industry best practices.

• This ensures the proficient operation of your rare earth roll magnetic separator.

Maintenance Support

• Our comprehensive maintenance programs include detailed wear parts identification.

• We provide clear schedules for mandatory inspections of the roller magnetic separator.

• We help establish and maintain detailed maintenance records for your equipment.

• Our service includes providing proven troubleshooting guidance.

• This support is dedicated to maintaining your rare earth roll magnetic separator system in peak condition.

After-Sales Service

• Our extensive national service network provides prompt technical support.

• This support is readily available for your roller magnetic separator.

• We guarantee the supply of 100% genuine spare parts for all components.

• We offer continuous technical support and operational consultation.

• This lifelong service commitment supports your rare earth roll magnetic separator throughout its entire operational lifecycle.