DHJ type strong Iron Ore Induced Roll Magnetic Separator Product Overview
The DHJ Series High-Intensity Magnetic Roll Separator represents advanced dry separation technology for extracting ferrous contaminants from powdered and granular materials. This sophisticated induced roll magnetic separator utilizes rare-earth composite magnetic systems to deliver exceptional magnetic strength and deep penetration.
As an efficient iron ore magnetic separator, the DHJ series serves multiple industries including ceramics, mining, plastics, chemicals, and food processing. The robust construction and optimized magnetic circuit ensure maximum separation efficiency while maintaining simple operation. Compliant with industry standards, this induced roll magnetic separator significantly improves product purity and recovery rates, making it ideal for operations seeking enhanced product quality and reduced processing costs.
DHJ type strong Iron Ore Induced Roll Magnetic Separator Key Features
Advanced Magnetic System Design
This induced roll magnetic separator utilizes rare-earth composite magnetic rings to deliver high magnetic intensity and extended penetration depth. The high-strength adhesive bonding and optimized magnetic field distribution ensure exceptional separation efficiency, making this iron ore magnetic separator highly effective for various processing applications.
Optimized Structural Design
Featuring configurable 1-10 layer arrangements, this induced roll magnetic separator offers flexible adaptation to space constraints and processing needs. The integrated system includes magnetic rolls, brush rolls, and frame assemblies, providing robust performance with minimal maintenance requirements for this versatile iron ore magnetic separator.
Efficient Transmission System
The reduction gear transmission with sprocket and chain connection ensures smooth operation of this induced roll magnetic separator. Precision engineering minimizes vibration and noise, while heavy-duty bearing assemblies provide stable rotation for reliable performance of this iron ore magnetic separator.
Reliable Separation Performance
The specialized brush roll system in this induced roll magnetic separator thoroughly cleans captured magnetic materials, significantly improving recovery rates. This efficient iron ore magnetic separator delivers consistent results across various material types and particle sizes, ensuring optimal separation performance.
DHJ type strong Iron Ore Induced Roll Magnetic Separator Working Principle
The DHJ series iron ore magnetic separator operates through an advanced multi-layer magnetic separation process. This sophisticated induced roll magnetic separator utilizes high-intensity magnetic rolls to extract ferrous contaminants as materials pass across their surfaces, securely holding magnetic particles against the rotating rolls.
Magnetic Separation Process
The innovative layered design, configurable from 1-10 layers with single or paired roll arrangements, enables multiple separation stages within this iron ore magnetic separator. The system leverages magnetic differences between minerals, where materials experience both magnetic forces and mechanical forces including gravity and centrifugal force. This induced roll magnetic separator effectively segregates components by their magnetic properties, with minerals following different trajectories through the separation zone.
Multi-Stage Separation Design
The progressive separation stages in this iron ore magnetic separator ensure thorough contaminant removal. Captured magnetic materials transport with roll rotation to non-magnetic zones where specialized brush mechanisms in this induced roll magnetic separator guarantee complete discharge, maintaining continuous operation and optimal separation efficiency across various material types.
DHJ type strong Iron Ore Induced Roll Magnetic Separator Product Parameters
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Model
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Number of Magnetic Rolls
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Magnetic Roll Size (mm)
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Magnetic Field Intensity (GS)
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Feed Particle Size (mm)
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Processing Capacity (T/h)
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Power (kw)
|
|
DHD-1508
|
2
|
150×800
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13000 – 20000 (Adjustable)
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≤2
|
1
|
1.5×2
|
|
DHD-2210
|
2
|
220×1000
|
3
|
1.5×2
|
|
DHD-3815
|
2
|
380×1500
|
5
|
3×2
|
|
DHD-5020
|
2
|
500×2000
|
10
|
3×2
|
|
DHD-6025
|
2
|
600×2500
|
15
|
4×2
|
|
DHD-8030
|
2
|
800×3000
|
20
|
4×2
|
|
DHD-10035
|
2
|
1000×3500
|
25
|
5.5×2
|
|
Note: The above data is for reference only. The actual magnetic field intensity should be determined according to the material conditions and separation requirements. The processing capacity will vary with different magnetic roll sizes and material properties. The specific design shall prevail.
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DHJ type strong Iron Ore Induced Roll Magnetic Separator Applications
Primary Industry Applications
The DHJ induced roll magnetic separator serves diverse sectors including ceramics, mining, plastics, and chemical processing. This versatile iron ore magnetic separator also supports pharmaceutical, food processing, environmental protection, and metallurgy industries, providing comprehensive iron removal solutions across various material types.
Specific Application Scenarios
This induced roll magnetic separator effectively removes ferrous contaminants from powdered, flaky, and granular materials. The equipment enables continuous automatic iron removal in processing lines, making this iron ore magnetic separator ideal for recovery rate improvement and concentrate grade enhancement operations.
Process Advantages
The induced roll magnetic separator simplifies mineral processing circuits while reducing operational costs. This efficient iron ore magnetic separator enhances economic returns through improved product quality and recovery, offering customizable configurations to meet specific purification requirements across various applications.
DHJ type strong Iron Ore Induced Roll Magnetic Separator Services
Installation & Commissioning
We provide detailed installation guidance for the induced roll magnetic separator, ensuring proper equipment setup and alignment. Our comprehensive commissioning includes test operation supervision and performance verification for your iron ore magnetic separator system.
Operation Training
Complete operational procedure training covers the induced roll magnetic separator system. We provide routine maintenance guidance and troubleshooting methodologies for your iron ore magnetic separator, along with comprehensive safety protocols and operational manuals.
Maintenance Support
Regular bearing lubrication (No. 2-4 calcium base grease every 10 days) maintains the induced roll magnetic separator. Six-monthly reducer servicing and scheduled maintenance planning ensure long-term reliability of your iron ore magnetic separator system.
After-Sales Service
We provide comprehensive wear parts identification and genuine spare parts for the induced roll magnetic separator. Our extensive service network offers prompt technical support and lifelong service commitment for your iron ore magnetic separator.
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