CTN Full Counterflow Wet Drum Mining Magnetic Separator Machine

The CTN Series is a full countercurrent wet drum separator. It processes coarse-grained, strongly magnetic materials.

Featuring a full countercurrent tank design, this mining magnetic separator machine significantly enhances separation efficiency.

Its rare-earth composite magnetic system delivers exceptional magnetic strength. This wet drum separator is suitable for roughing and cleaning operations.

This mining magnetic separator machine processes materials ranging from 6-0mm particle size. Its stainless steel drum ensures reliable performance in wet environments.

The permanent magnet design eliminates external power consumption. This wet drum separator effectively separates strongly magnetic minerals for operations requiring high recovery rates.

Advanced Magnetic System Technology

• The wet drum separator utilizes a rare-earth composite magnetic system compliant with stringent industry standards.

• It features high-strength adhesive bonding and epoxy resin potting with stainless steel reinforcement.

• This advanced construction ensures optimized magnetic field distribution with high intensity and gradient.

• These features make this mining magnetic separator machine highly effective for mineral capture.

Optimized Tank Design

• The equipment incorporates a full countercurrent tank structure.

• This design in the wet drum separator effectively prevents material clogging while significantly enhancing overall processing efficiency.

• It features an adjustable tank-drum gap and optimized internal hydraulic flow characteristics.

• This versatility allows the mining magnetic separator machine to achieve superior mineral recovery rates across a wide range of processing requirements.

Working Principle Overview

• The CTN mining magnetic separator machine operates on an advanced full countercurrent principle.

• This principle is engineered to maximize mineral recovery efficiency.

• This sophisticated wet drum separator utilizes a unique material flow pattern.

• In this pattern, the slurry movement directly opposes the drum’s rotation direction.

• This creates multiple sequential opportunities for magnetic particle capture.

Magnetic Separation Process

• As slurry enters the dedicated separation zone of this mining magnetic separator machine, strongly magnetic minerals are instantly extracted.

• These extracted particles firmly adhere to the continuously rotating drum surface.

• The wet drum separator effectively performs the critical separation of these captured magnetic materials.

• Weakly magnetic and non-magnetic particles are not captured and are carried away by the water flow, facilitated by the countercurrent tank design.

Primary Application Fields

• The CTN wet drum separator performs essential roughing and cleaning operations.

• It is designed for processing 6-0mm strongly magnetic materials.

• This versatile mining magnetic separator machine effectively removes strongly magnetic minerals from non-magnetic mixtures.

• Key processed materials include:

  • Magnetic iron ore

  • Pyrrhotite

• The system is engineered for large-scale operations requiring consistently high processing capacity.

Process Characteristics

• The system features continuous feeding and discharging for non-stop operation.

• This capability allows the wet drum separator to enable fully automated production lines.

• It possesses high magnetic intensity and a large working gap.

• These features of the mining magnetic separator machine ensure highly effective mineral separation.

• The design accommodates substantial processing volumes per hour.

• This makes the equipment ideal for seamless integration into comprehensive mineral processing circuits.

Installation & Commissioning

• We provide professional, step-by-step installation guidance for the wet drum separator.

• Our engineers ensure precise installation, with frame levelness maintained within a strict 2mm tolerance.

• Comprehensive system testing is conducted, including a minimum 1-hour no-load operation test.

• Full load testing is performed under actual processing conditions.

• Our technicians perform critical parameter optimization to ensure your mining magnetic separator machine achieves its designed peak performance and efficiency from the start.

Operation Training

• We deliver complete operational procedure training that covers every aspect of the wet drum separator system.

• Our training includes detailed guidance on all routine maintenance tasks.

• We provide your team with proven troubleshooting methodologies for common operational issues.

• Comprehensive and easy-to-follow operation and maintenance manuals are supplied for your mining magnetic separator machine.

• This ensures your personnel are fully equipped for safe and efficient long-term operation.

Maintenance Support

• A structured maintenance regimen is essential, including weekly bearing lubrication (filled to 2/3 of available space).

• Mandatory six-monthly reducer servicing is performed to ensure transmission reliability.

• Our dedicated preventive maintenance program is designed specifically for the wet drum separator.

• We establish and manage a regular inspection schedule.

• This proactive approach is key to ensuring the long-term reliability and uptime of your mining magnetic separator machine.

After-Sales Service

• We provide comprehensive identification, sourcing, and supply of all critical wear parts for the wet drum separator.

• Our extensive national service network ensures timely access to technical support.

• We guarantee a rapid response to service requests for your mining magnetic separator machine.

• All our services are backed by a strong product quality assurance commitment.

• We offer lifelong technical service and support for the entire operational lifecycle of your equipment.