QCG Wet Perm Roll Magnetic Separator
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● Multi-Stage Separation: Dual-layer/multi-roll design enables up to 10 passes for mixed minerals.

● Strong Magnetic System: NdFeB magnets with computer-optimized circuit for high efficiency.

● Brush Discharge System: Effectively cleans magnetic minerals from rolls.

● Elastic Vibration Feeding: Resilient support for various particle sizes.

● Compact & Reliable: Simple structure with stable continuous operation.

● Wide Applicability: Ideal for fine weakly magnetic ores (manganese/hematite/limonite).

QCG Wet Perm Roll Magnetic Separator Product Overview

The QCG series is an advancement in wet separator technology. It is engineered for processing fine-grained, weakly magnetic ores.

 

This innovative perm roll magnetic separator features a unique multi-layer magnetic roll configuration. It enables multiple separation stages within a single compact unit.

 

Its modular design allows flexible combinations of magnetic field intensities. This wet separator provides exceptional adaptability to various processing requirements.

 

QCG Wet Perm Roll Magnetic Separator Product Overview

 

The QCG series employs permanent magnetic circuits for stable, energy-efficient performance. This perm roll magnetic separator supports configurations with up to 10 rolls.

 

It effectively processes complex ores containing mixtures of magnetic minerals. This advanced wet separator is ideal for operations demanding high-purity concentrates.

 

 

QCG Wet Perm Roll Magnetic Separator Key Features

Innovative Multi-Stage Separation Design

  • Features a dual-layer roll structure.

  • Configurable combinations support up to 10 separation stages.

  • Each layer offers independently adjustable parameters.

  • Specialized brush rolls ensure effective cleaning.

  • This advanced perm roll magnetic separator is highly efficient.

  • It is a versatile wet separator system.

 

High-Efficiency Magnetic System Configuration

  • Utilizes a rare-earth composite magnetic system.

  • Stainless steel reinforcement is included.

  • Delivers deep penetration capability.

  • Completely waterproof design.

  • Secure adhesive fixation is ensured.

  • This perm roll magnetic separator performs reliably.

  • It excels in demanding wet separator applications.

 

QCG Wet Perm Roll Magnetic Separator Key Features 1

Optimized Structural Design

  • Specially designed semi-counter-flow tank prevents clogging.

  • Rational slurry flow direction improves recovery rates.

  • Cycloidal reducer transmission is employed.

  • Adjustable deflection mechanism is included.

  • This perm roll magnetic separator is versatile.

  • It is a reliable wet separator.

 

Reliable Operational Performance

  • Handles feed concentrations ≥10%.

  • Feed rates are adjustable.

  • Maintains stable operation.

  • Bearing temperature rise is kept below 60℃.

  • Features leak-free and low-noise operation.

  • This perm roll magnetic separator confirms industrial-grade durability.

  • It is a robust wet separator system.

 

 

QCG Wet Perm Roll Magnetic Separator Working Principle

Working Principle Overview

  • The QCG wet separator uses an efficient multi-stage process.

  • It maximizes mineral recovery through continuous processing.

  • This advanced perm roll magnetic separator begins with slurry entry via flange.

  • Preliminary dilution occurs in the feed box.

  • Water supply pipes assist in initial mixing.

  • Overflow pipes then direct material to the upper magnetic roll section.

 

 

QCG Wet Perm Roll Magnetic Separator Working Principle

 

Primary Separation Stage

  • In the upper section of this perm roll magnetic separator, magnetic materials are extracted.

  • They adhere to the roll surface.

  • The materials rotate to the concentrate zone.

  • Specialized brushes remove them into the discharge box.

  • This wet separator then directs unprocessed materials to the lower roll.

  • Weaker magnetic particles undergo secondary separation.

 

Secondary Processing & Optimization

  • During the lower stage of this perm roll magnetic separator, remaining magnetic materials are extracted.

  • A similar brushing process moves them into discharge channels.

  • This wet separator optimizes performance through adjustable clearances.

  • Clearances are between brush rolls and magnetic rolls.

  • An integrated high-pressure spray system ensures effective cleaning.

  • The system significantly enhances overall separation efficiency.

  • The entire process of this perm roll magnetic separator is continuous.

 

 

 

QCG Wet Perm Roll Magnetic Separator Product Parameters

Model

Number of Magnetic Roll Layers

Magnetic Roll Size (mm)

Magnetic Field Intensity (GS)

Feed Particle Size (mm)

Slurry Concentration (%)

Processing Capacity (T/h)

Power (kw)

QCG-1510-2

2

150×1000

8000 – 16000

≤5

≤30

3

3

QCG-2215-2

2

220×1500

5

4

QCG-3818-2

2

380×1800

10

5.5

QCG-5020-2

2

500×2000

15

5.5

QCG-6025-2

2

600×2500

20

7.5

QCG-8030-2

2

800×3000

25

7.5

QCG-10035-2

2

1000×3500

30

11

QCG-1510-3

3

150×1000

5

3

QCG-2215-3

3

220×1500

8

4

QCG-3818-3

3

380×1800

15

5.5

QCG-5020-3

3

500×2000

20

5.5

QCG-6025-3

3

600×2500

25

7.5

QCG-8030-3

3

800×3000

30

7.5

QCG-10035-3

3

1000×3500

35

11

Notes: The above data is for reference only. The number of magnetic rolls can be 1 – 10 according to requirements, and the size of magnetic rolls can be freely combined according to multiple weight changes. The actual magnetic field intensity should be determined according to the material conditions and separation requirements. The processing capacity will vary with the number of magnetic rolls, the size of magnetic rolls, and the slurry concentration. The specific design shall prevail.

QCG Wet Perm Roll Magnetic Separator Applications

Primary Mineral Types

  • The QCG perm roll magnetic separator effectively processes weakly magnetic ores including:

    • Manganese ore

    • Hematite

    • Siderite

  • This versatile wet separator handles polymetallic ores such as:

    • Chromite

    • Wolframite

  • This advanced perm roll magnetic separator also performs iron removal from non-metallic minerals including:

    • Apatite

    • Xenotime

  • The system demonstrates broad mineral processing capability across various ore types.

 

QCG Wet Perm Roll Magnetic Separator Applications

 

Process Applications

  • This high-performance perm roll magnetic separator serves multiple critical functions:

    • Roughing operations for primary ore separation

    • Scavenging operations for tailings reprocessing

  • The efficient wet separator performs essential quality control steps:

    • Cleaning operations to enhance final product quality

    • Specialized non-metallic mineral iron removal

  • This comprehensive perm roll magnetic separator provides complete solutions across all major mineral processing stages.

 

Operating Conditions

  • Operating reliably with feed concentration ≥10%.

  • This robust perm roll magnetic separator processes 0-6mm fine-grained ores effectively.

  • System capacities range from 1-20 tons/hour depending on configuration.

  • The durable wet separator operates optimally in wet processing environments.

  • Requires supporting water supply systems for full functionality.

  • This consistent perm roll magnetic separator maintains stable performance across:

    • Different model specifications

    • Varied mineral characteristics

    • Changing operational conditions

QCG Wet Perm Roll Magnetic Separator Services

Professional Technical Support

  • We provide comprehensive technical consultation and selection guidance.

  • Our experts deliver tailored equipment configuration recommendations based on specific ore characteristics for the perm roll magnetic separator.

  • We conduct detailed site assessments to develop customized solutions.

  • Our services include creating detailed process flow diagrams and layout designs for your complete wet separator system.

 

Installation & Commissioning

  • Our professional team guides the foundation construction process.

  • We supervise and assist with the complete equipment installation for the perm roll magnetic separator.

  • We conduct thorough system testing, including both no-load and load operations.

  • We provide comprehensive operator training to ensure optimal performance from day one.

  • Our goal is to ensure your wet separator system achieves peak efficiency from initial startup.

 

After-Sales Support System

  • The perm roll magnetic separator comes with a comprehensive 12-month warranty.

  • We provide lifelong technical support for your equipment.

  • We maintain detailed customer service records with regular operational follow-ups.

  • Our 24-hour technical service is available to address any concerns promptly.

  • This commitment ensures your wet separator operates at peak efficiency throughout its entire service life.

 

Operation Training

  • Comprehensive training covers the complete equipment structure.

  • We explain the core operational principles of the perm roll magnetic separator.

  • Training includes all standard operating procedures and safety protocols.

  • We provide detailed maintenance guidance for your wet separator system.

  • The program includes practical troubleshooting methods to maximize your team’s operational competency and system uptime.

 

Spare Parts Supply

  • We maintain a complete, readily available inventory of genuine spare parts.

  • Our system ensures rapid supply of all critical components for the perm roll magnetic separator.

  • Customers receive regular maintenance reminders to support proactive care.

  • We provide detailed parts lists and lifecycle support.

  • This comprehensive approach ensures the long-term reliability and performance of your wet separator investment.

 
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