DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Product Overview
The DCZ Series Dry Electromagnetic Separator is a high-performance electromagnetic separator machine designed for precise separation of ferromagnetic impurities from powdered and granular materials. Utilizing advanced electromagnetic technology, this electromagnetic iron separator delivers high magnetic field strength and flexible adjustability.
Ideal for chemical, building material, metallurgical, and food processing industries, the equipment features a modular design and intelligent control system. The dry electromagnetic separator enables fully automated operation, improving material purity while protecting downstream equipment.
Its robust construction ensures reliable performance in diverse industrial environments. The electromagnetic separator machine effectively enhances production efficiency through stable operation and adaptive performance characteristics.

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Key Features
High-Efficiency Iron Removal
Equipped with high-performance electromagnetic coils generating magnetic field strengths exceeding 1.2T, this dry electromagnetic separator effectively adsorbs micron-sized ferromagnetic impurities, ensuring thorough material purification.
Precise Adjustment Capability
The excitation current can be continuously adjusted to suit different material characteristics, enabling precise iron removal with this electromagnetic iron separator. The integrated adjustable vibration motor prevents material buildup and improves separation efficiency.
Intelligent Control System
The PLC system monitors real-time parameters including magnetic field strength, current, and temperature, supporting remote operation of this electromagnetic separator machine. The enclosed design requires minimal footprint, allowing flexible integration into existing production lines.
Energy Efficiency and Durability
Utilizing high-efficiency silicon rectification technology, the dry electromagnetic separator reduces energy consumption with no pollution. Critical components are constructed from stainless steel and wear-resistant materials, ensuring corrosion resistance and long service life for this electromagnetic iron separator.
Safety and Reliability
The electromagnetic separator machine includes over-current and over-temperature protection with automatic alarm functions, guaranteeing stable operation in diverse industrial environments.

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Working Principle
The DCZ dry electromagnetic separator operates on electromagnetic induction principles. When energized, the excitation coil generates a high-intensity magnetic field, magnetizing the steel guide plates to form a strong magnetic working zone in this electromagnetic iron separator.
As materials are fed via the vibrating conveyor into this zone, ferromagnetic impurities such as iron powder and iron oxides are adsorbed onto the plates. The electromagnetic separator machine effectively separates these contaminants while non-magnetic materials continue along the conveyance path.
Upon completion of the cycle, power cutoff or magnetic field direction switching causes automatic discharge of adsorbed impurities. The adjustable vibration system in this dry electromagnetic separator ensures uniform material flow and consistent separation performance throughout operation.

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Product Parameters
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Item
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Parameters
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Model
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DCZ-100
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DCZ-150
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DCZ-200
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DCZ-250
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DCZ-300
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DCZ-350
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DCZ-400
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DCZ-500
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Inlet Diameter
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DN100mm
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DN150mm
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DN200
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DN250mm
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DN300mm
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DN350mm
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DN400mm
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DN500mm
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Initial Current
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40A
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40A
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40A
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40A
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40A
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40A
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40A
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40A
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Thermal Equilibrium Current
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35A
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35A
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35A
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35A
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35A
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35A
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35A
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35A
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Excitation Power
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8kw
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10kw
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12kw
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14kw
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17kw
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20kw
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22kw
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24kw
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Processing Capacity
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0.2 – 0.5T
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0.5 – 1T
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1 – 2T
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2.5T
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3T
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3.5T
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4T
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5T
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Weight
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450kg
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650kg
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860kg
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1150kg
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1500kg
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1900kg
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2600kg
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3900kg
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Input Voltage
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AC380V
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Vibration Power:
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0.75kw×2
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Magnetic Field
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Intensity: ≤20000GS (Determined by Material Properties and Magnet Selection Requirements)
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Cooling Method
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Built – in oil tank circulation system, external air cooling and water cooling optional.
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Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail.
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DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Industry Applications
Chemical Industry
This dry electromagnetic separator effectively purifies plastic pellets, rubber powder, and pigments, ensuring product quality in chemical processing operations.
Building Materials
The electromagnetic iron separator removes iron impurities from quartz sand, ceramic powder, and cement raw meal, protecting processing equipment in construction materials production.
Food Processing
For food safety applications, the electromagnetic separator machine separates metal contaminants from flour, starch, and sugar powder, meeting stringent hygiene standards.
Metallurgy and Recycling
In metallurgical operations, this dry electromagnetic separator filters iron from metal powders and catalysts. The equipment also enables ferrous metal recovery from electronic waste and industrial by-products.
Pharmaceuticals and Other Fields
The electromagnetic iron separator eliminates trace metal impurities from medicinal powders, while also serving precision processing of abrasives, carbon black, and refractory materials in specialized applications.

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Services
Customized Engineering
We tailor magnetic field strength and vibration parameters of the dry electromagnetic separator to material properties including particle size and moisture content. Customized inlet/outlet designs ensure seamless integration of the electromagnetic iron separator into your production line. Specialized solutions address explosive-proof, high-temperature, or corrosive environments for the electromagnetic separator machine.
Installation & Commissioning
Our team provides on-site guidance for equipment leveling and pipeline connections. We optimize vibration frequency and magnetic field strength of the dry electromagnetic separator for peak performance. Comprehensive operator training covers all standard procedures for the electromagnetic iron separator.
Maintenance Services
Regular inspections monitor electromagnetic coil insulation and vibration motor status. We maintain magnetic field uniformity through guided plate cleaning of the electromagnetic separator machine. Replacement services cover wear-prone components including liners and seals.
After-Sales Support
1-year full machine warranty with 2-year coverage for core components. 24/7 technical consultation ensures rapid fault response for the dry electromagnetic separator. Lifelong spare parts supply and upgrade services support the electromagnetic iron separator throughout its lifecycle.