DCX High Gradient Electromagnet Wet Magnetic Separator

The DCX series electromagnetic wet magnetic separator represents advanced technology for extracting magnetic contaminants from various slurry materials. This sophisticated electromagnet separator utilizes DC excitation principles to generate powerful magnetic fields, ensuring efficient separation of magnetic substances from non-magnetic slurry materials in continuous industrial operations.

Designed for demanding environments, this robust wet magnetic separator incorporates multiple protection features including over-temperature and over-current alarms. The equipment achieves magnetic flux density exceeding 1.2T (12,000Gs) using 430 stainless steel magnetic conduction plates. With its integrated high-pressure water flushing system, this reliable electromagnet separator proves particularly suitable for ceramic, mining, and chemical industries requiring consistent slurry purification performance.

High-Efficiency Electromagnetic System
This advanced electromagnet separator utilizes DC excitation (380V, 40-130A) to generate magnetic flux density ≥1.2T. The energy-efficient design (10-20KW) incorporates 430 stainless steel plates, ensuring the wet magnetic separator delivers stable performance with excellent magnetization.

Intelligent Control System
Featuring dedicated control cabinets, this electromagnet separator supports manual/automatic operation with comprehensive protection. Over-temperature and over-current alarms maintain safe parameters, while oil temperature monitoring ensures reliable operation of the wet magnetic separator.

Reliable Cooling System
The integrated oil cooling system (0.25-0.75KW pump) maintains operational temperature rise below 90℃. With water pump power 0.75-1.5KW and cooling oil capacity 150-300KG, this wet magnetic separator achieves effective heat dissipation for continuous operation.

Automated Operation
Supporting dual debugging modes, this electromagnet separator enables complete automated cycles including oil pump start and valve control. Adjustable valve response times (approx. 40 seconds) allow the wet magnetic separator to adapt to various working conditions seamlessly.

The DCX electromagnet separator operates through electromagnetic induction and magnetic adsorption to achieve efficient slurry purification. This advanced wet magnetic separator utilizes a precisely controlled DC excitation system to generate powerful magnetic fields for contaminant extraction.

Magnetic Separation Process
When the control cabinet activates DC excitation, the 430 stainless steel magnetic conduction plates become magnetized, creating an intense magnetic zone within this electromagnet separator. As slurry materials flow upward through the plates in the wet magnetic separator, magnetic contaminants are extracted and securely held on the steel surfaces, effectively separating magnetic and non-magnetic components.

High-Pressure Cleaning System
During the cleaning phase, excitation ceases and the conduction plates demagnetize in this electromagnet separator. Controlled high-pressure water flow then thoroughly cleanses accumulated magnetic materials from the grid surfaces. The adjustable water flow intensity in this wet magnetic separator ensures optimal cleaning performance tailored to specific operational requirements.

Automated Operation Cycle
The electromagnet separator maintains continuous processing through alternating separation and cleaning phases. This automated cycle allows the wet magnetic separator to operate efficiently in demanding industrial environments, providing consistent purification performance throughout extended production runs.

Primary Industries
The DCX electromagnet separator provides essential purification in ceramic manufacturing for glaze and body slurries. This efficient wet magnetic separator serves mining operations by processing ore pulp and tailings, while chemical plants utilize it for iron removal from chemical slurries and coatings. The building materials industry employs this electromagnet separator for cement slurry purification, demonstrating its cross-industry versatility.

Material Specifications
This advanced wet magnetic separator handles adjustable concentration slurries with various particle sizes. The electromagnet separator operates effectively from room temperature to 80℃, processing 1-10 tons per hour across different models to meet diverse production requirements while maintaining consistent separation performance in demanding environments.

Special Applications
The precision electromagnet separator meets high-purity requirements for sensitive materials, performing in-line iron removal in continuous production systems. This reliable wet magnetic separator serves industrial applications demanding high separation efficiency and integrates seamlessly into modern automated production lines, providing comprehensive solutions for advanced manufacturing environments requiring consistent slurry purification.

Professional Technical Support
We provide complimentary consultation and selection guidance for the electromagnet separator. Our experts optimize process parameters based on material characteristics and deliver on-site assessments with layout design for your wet magnetic separator system, including foundation requirements and technical drawings.

Installation & Commissioning
Professional engineers supervise installation of the electromagnet separator, conducting comprehensive debugging including no-load and material-loaded operation. We configure optimal parameters and provide operator training to ensure your wet magnetic separator operates at peak performance from commissioning.

After-Sales Support
Our 12-month warranty includes lifelong maintenance for the electromagnet separator. The 24-hour technical hotline and rapid spare parts supply ensure minimal downtime for your wet magnetic separator, with prompt maintenance response to maintain operational efficiency.

Operation Training
Comprehensive training covers operational procedures and routine maintenance for the electromagnet separator. We provide fault diagnosis training and safety instruction for your wet magnetic separator system, ensuring competent operation and troubleshooting capabilities.

Upgrade Services
Performance enhancements and control system upgrades optimize your electromagnet separator. We offer functional expansions and relocation services for the wet magnetic separator, adapting to evolving process requirements while maintaining peak equipment performance.