DCX High Gradient Electromagnet Wet Magnetic Separator
Profile

● Strong Magnetic Force: >1.2T (12,000Gs) magnetic flux density for high efficiency.

● Electromagnetic Excitation: DC380V power supply for stable, controllable field.

● Intelligent Protection: Over-temperature and over-current alarm systems.

● Efficient Cleaning: Powerful water flushing when demagnetized.

● Reliable Cooling: Oil-water cooling keeps temperature rise <70-90℃.

● Automated Operation: Auto/manual modes for full-process control.

● Wide Application: Ideal for ceramics, mining, and chemical industries.

DCX High Gradient Electromagnet Wet Magnetic Separator Product Overview

The DCX series is a high-gradient wet magnetic separator for processing slurry materials. It is an advanced electromagnet separator that extracts magnetic contaminants.

 

Using DC excitation principles, this electromagnet separator generates powerful magnetic fields. It ensures efficient separation in continuous industrial operations.

 

Designed for demanding environments, this robust wet magnetic separator features over-temperature and over-current alarms for protection.

 

DCX High Gradient Electromagnet Wet Magnetic Separator Product Overview

 

It achieves a magnetic flux density exceeding 1.2T (12,000Gs). The electromagnet separator uses 430 stainless steel magnetic conduction plates.

 

With an integrated high-pressure water flushing system, this reliable wet magnetic separator is ideal for ceramic, mining, and chemical industries. It provides consistent slurry purification performance.

 
 
DCX High Gradient Electromagnet Wet Magnetic Separator Key Features

High-Efficiency Electromagnetic System

  • Uses DC excitation (380V, 40-130A)

  • Generates magnetic flux density ≥1.2T

  • Energy-efficient design (10-20KW)

  • Incorporates 430 stainless steel plates

  • This electromagnet separator ensures stable performance

  • The wet magnetic separator delivers excellent magnetization

 

Intelligent Control System

  • Features dedicated control cabinets

  • Supports manual and automatic operation

  • Includes comprehensive protection systems

  • Over-temperature alarms provided

  • Over-current protection included

  • Oil temperature monitoring available

  • This electromagnet separator maintains safety

  • The wet magnetic separator ensures reliable operation

 

                   DCX High Gradient Electromagnet Wet Magnetic Separator Key Features 1 DCX High Gradient Electromagnet Wet Magnetic Separator Key Features 2

 

Reliable Cooling System

  • Integrated oil cooling system

  • Pump power: 0.25-0.75KW

  • Maintains temperature rise below 90℃

  • Water pump power: 0.75-1.5KW

  • Cooling oil capacity: 150-300KG

  • This electromagnet separator achieves effective dissipation

  • The wet magnetic separator enables continuous operation

 

Automated Operation

  • Supports dual debugging modes

  • Enables complete automated cycles

  • Includes oil pump start functions

  • Features valve control systems

  • Adjustable valve response times (≈40 seconds)

  • This electromagnet separator adapts to conditions

  • The wet magnetic separator operates seamlessly

 
DCX High Gradient Electromagnet Wet Magnetic Separator Working Principle

Operating Principle

  • DCX electromagnet separator uses electromagnetic induction

  • Employs magnetic adsorption technology

  • Achieves efficient slurry purification

  • This advanced wet magnetic separator utilizes DC excitation

  • Generates powerful magnetic fields

  • Extracts contaminants effectively

 

Magnetic Separation Process

  • Control cabinet activates DC excitation

  • 430 stainless steel plates become magnetized

  • Creates intense magnetic zone

  • This electromagnet separator establishes strong field

  • Slurry materials flow upward through plates

  • Magnetic contaminants are extracted

  • Held securely on steel surfaces

  • This wet magnetic separator separates components

  • Distinguishes magnetic and non-magnetic materials

 

DCX High Gradient Electromagnet Wet Magnetic Separator Working Principle

 

High-Pressure Cleaning System

  • Excitation ceases during cleaning phase

  • Conduction plates demagnetize

  • This electromagnet separator releases magnetic materials

  • Controlled high-pressure water flow activates

  • Cleans accumulated materials thoroughly

  • Adjustable water flow intensity available

  • This wet magnetic separator ensures optimal cleaning

  • Tailored to operational requirements

 

Automated Operation Cycle

  • Maintains continuous processing

  • Alternates separation and cleaning phases

  • This electromagnet separator automates operations

  • Efficient in demanding industrial environments

  • Provides consistent purification performance

  • This wet magnetic separator handles extended production

  • Ensures reliable operation throughout cycles

 
 
DCX High Gradient Electromagnet Wet Magnetic Separator Product Parameters

Item

Parameters

Model

DCX-100

DCX-150

DCX-200

DCX-250

DCX-300

DCX-350

DCX-400

DCX-500

Inlet Diameter

DN100mm

DN150mm

DN200

DN250mm

DN300mm

DN350mm

DN400mm

DN500mm

Initial Current

40A

40A

40A

40A

40A

40A

40A

40A

Thermal Equilibrium Current

35A

35A

35A

35A

35A

35A

35A

35A

Excitation Power

8kw

10kw

12kw

14kw

17kw

20kw

22kw

24kw

Processing Capacity

1T

2T

4T

5T

6T

7T

8T

10T

Weight

410kg

680kg

960kg

1250kg

1650kg

2010kg

2650kg

3990kg

Input Voltage

AC380V

Pump Power

0.75kw

Magnetic Field Intensity

10000 – 25000GS (Determined by Material Properties and Magnetic Separation Requirements)

Cooling Method

Built – in oil circulation system, external air cooling and water cooling optional.

Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail.

 

DCX High Gradient Electromagnet Wet Magnetic Separator Applications

Primary Industry Applications

  • Essential purification in ceramic manufacturing

  • Processes glaze and body slurries

  • This electromagnet separator serves mining operations

  • Handles ore pulp and tailings

  • Chemical plants use this wet magnetic separator

  • Removes iron from chemical slurries and coatings

  • Building materials industry employs this electromagnet separator

  • Purifies cement slurry effectively

  • Demonstrates cross-industry versatility

 

 

DCX High Gradient Electromagnet Wet Magnetic Separator Applications 1

 

 

Material Specifications

  • Handles adjustable concentration slurries

  • Processes various particle sizes

  • This wet magnetic separator operates from room temperature to 80℃

  • Processes 1-10 tons per hour

  • Different models available

  • The electromagnet separator meets diverse requirements

  • Maintains consistent performance

  • Handles demanding environments

 

 

DCX High Gradient Electromagnet Wet Magnetic Separator Applications 2

 

 

Special Applications

  • Meets high-purity requirements

  • Handles sensitive materials

  • Performs in-line iron removal

  • This electromagnet separator supports continuous production

  • Provides high separation efficiency

  • This wet magnetic separator serves industrial applications

  • Integrates seamlessly into automated lines

  • Offers comprehensive solutions

  • Ensures consistent slurry purification

DCX High Gradient Electromagnet Wet Magnetic Separator Services

Professional Technical Support

  • Complimentary consultation services

  • Selection guidance for the electromagnet separator

  • Experts optimize process parameters

  • Based on material characteristics

  • On-site assessments provided

  • Layout design for wet magnetic separator systems

  • Includes foundation requirements

  • Technical drawings supplied

 

Installation & Commissioning

  • Professional engineers supervise installation

  • Comprehensive debugging conducted

  • Includes no-load operation testing

  • Material-loaded operation verification

  • Configure optimal parameters

  • Operator training provided

  • Ensures electromagnet separator peak performance

  • The wet magnetic separator operates efficiently from start

 

After-Sales Support

  • 12-month warranty included

  • Lifelong maintenance for the electromagnet separator

  • 24-hour technical hotline

  • Rapid spare parts supply

  • Minimal downtime ensured

  • Prompt maintenance response

  • Maintains wet magnetic separator operational efficiency

 

Operation Training

  • Comprehensive operational procedures

  • Routine maintenance training

  • Fault diagnosis education

  • Safety instruction provided

  • Ensures competent operation

  • Troubleshooting capabilities developed

  • Complete training for the electromagnet separator

  • Professional instruction for the wet magnetic separator

 

Upgrade Services

  • Performance enhancements available

  • Control system upgrades offered

  • Optimizes your electromagnet separator

  • Functional expansions provided

  • Relocation services available

  • Adapts to evolving requirements

  • Maintains wet magnetic separator peak performance

 
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