CQZ Fully Automatic Online Magnetic Separator
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The CQZ Fully Automatic Online Magnetic Separator delivers continuous, real-time ferrous metal extraction from free-flowing dry powders, granules, and bulk materials directly within production lines. Its multi-stage neodymium magnetic array (16,000+ Gauss) captures contaminants ranging from fine iron particles (>0.5mm) to large bolts and tool fragments without process interruption. Fully automated self-cleaning activates during material flow - a rotating stainless-steel drum ejects captured metals while maintaining 100% uptime.
Integrated with PLC controls and material sensors, this system provides the CQZ Fully Automatic Online Magnetic Separator with real-time contamination analytics for quality assurance. The IP69K-rated housing withstands harsh environments while meeting FDA/GMP standards for food, pharmaceutical, and chemical applications where zero product compromise is essential.
For critical processes requiring maximum purity protection, the CQZ Fully Automatic Online Magnetic Separator reduces metal contamination by 99.9% while eliminating manual cleaning labor and protecting grinders/mixers downstream.

Innovative Design & Core Functionality

The CQZ Fully Automatic Online Magnetic Separator excels at capturing fine ferrous particles from dry, free-flowing materials like powders and small granules. Its defining structural advantage is a minimum of four layers of high-strength magnetic rods arranged in a staggered, drawer-style configuration. This ensures material makes maximum contact with the powerful magnetic field as it flows through the unit. Crucially, this multi-layer design enables truly continuous operation:

  1. Simultaneous Protection:While material flows, all magnetic layers are active, capturing ferrous contaminants.
  2. Uninterrupted Cleaning:When one drawer-style magnetic assembly automatically retracts for cleaning, the remaining layers (at least three) immediately continue capturing ferrous particles, guaranteeing zero loss of protection during the cleaning cycle.
  3. Continuous Cycle:Layers clean sequentially based on the set timer or contamination level, providing constant, real-time purification.
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Key Performance Advantages
  • 100% Uptime, Continuous Protection:The unique multi-layer design eliminates any gap in ferrous removal during cleaning cycles. Production never stops.
  • Powerful & Efficient Capture:Strong magnetic fields effectively remove fine and weakly magnetic contaminants from high-speed material streams.
  • Fully Automated, Intelligent Cleaning:Set the cleaning to run continuously in real-time or adjust intervals based on ferrous load via the integrated timer controller. No manual intervention needed.
  • Optimized Contact & Flow:Staggered magnetic layers ensure material is thoroughly exposed to the magnetic field, maximizing separation efficiency without impeding flow.
  • Robust & Reliable:Designed for harsh industrial environments and continuous operation.
Seamless Integration Options

Install the CQZ Fully Automatic Online Magnetic Separator directly into your existing line:

  1. Gravity Fall (Free-Fall):Mounted vertically in gravity feed chutes or hopper discharges.
  2. In-Line Pipeline:Integrated directly into pneumatic or gravity conveying lines.
  3. Standalone Unit:Used for dedicated bulk material processing points.
Standard Specifications
    • Operation Mode:Fully automatic, online, real-time ferrous removal.
    • Cleaning Control:Timer-based cleaning; configurable for continuous real-time cleaning or adjustable intervals.
    • Core Innovation:Minimum 4-layer staggered, drawer-style magnetic rod array enabling uninterrupted protection.
    • Customization:Available to meet specific flow rates, materials, or connection requirements.

Product Parameters

A variety of standard calibers are available: 200*200mm, 300*300mm, 400*400mm, 500*500mm, 600*600mm, 700*700mm, 800*800mm, 1000*1000mm. More interface sizes can be customized according to customer site requirements.

Critical Applications & Industries

The CQZ Fully Automatic Online Magnetic Separator is essential for industries demanding the highest purity levels in fine dry materials, particularly where uninterrupted processing is critical:

  • High-Purity Chemicals & Minerals:Carbon black, activated carbon, pigments, catalysts, quartz sand, potassium feldspar, mica, fly ash, ceramic powders.
  • Food & Ingredients:Spices, flour, starch, sugar, powdered additives (where maximum uptime is vital).
  • Pharmaceuticals:Active pharmaceutical ingredients (APIs), excipients – protecting sensitive processes.
  • Plastics & Polymers:Regrind, masterbatch, powdered resins – preventing equipment damage.
  • Recycling & Advanced Materials:Processing high-value recyclates, specialty powders, abrasives.
  • General Processing:Wood flour, packaging materials, bulk powders requiring constant protection.
 
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