DCX High Gradient Slurry Electromagnetic Separator
Profile

The DCX High Gradient Slurry Electromagnetic Separator delivers breakthrough purification for viscous, fine-particle slurries in mining, ceramics, and chemical processing. Its matrix-based electromagnetic system generates 1.6 Tesla gradients to remove iron contaminants down to 5μm from challenging materials like kaolin, TiO₂ slurries, and mineral concentrates - achieving 99.5% purity with automatic matrix regeneration.
Engineered for industrial demands, this system features corrosion-resistant 316L stainless steel matrices and hermetic IP68 sealing. The DCX High Gradient Slurry Electromagnetic Separator maintains operational stability through PLC-controlled pulsation cycles that prevent clogging in high-solids (≤40% density) slurries while withstanding pH 2-12 environments.
Operational excellence includes 50% less downtime than conventional filters and 30% energy savings. The DCX High Gradient Slurry Electromagnetic Separator sets reliability benchmarks with 20,000-hour maintenance intervals in continuous mineral processing applications.

Core Structural Advantages

The DCX High Gradient Slurry Electromagnetic Separator delivers:
High-Performance Magnetic Assembly
• Industrial-Grade Corrosion-Resistant Core
• Precision Circuit eliminating dead zones
• Hermetic slurry protection

Intelligent Flushing Technology
• Automated high-pressure cleaning cycles
• Self-regulating water control
• Clog-resistant operation

Integrated Control System
• Centralized monitoring hub
• Advanced thermal management
• Modular maintenance access

Advanced Working Principle

Efficient Three-Stage Process

  1. Magnetic Capture:
    Ferrous particles adhere in energized core
  2. Continuous Purification:
    Non-magnetics exit unaffected
  3. Automatic Decontamination:
    Impurities flushed during demagnetization
    → Core function of the DCX High Gradient Slurry Electromagnetic Separator

Continuous Operation Benefits
• Uninterrupted processing
• Self-correcting performance

Key Performance Benefits

Superior Separation Efficiency
• 5μm ultrafine particle removal
• Consistent high-purity output
Operational Reliability
• Reduced maintenance design
• Thermal overload protection

Resource Optimization
• Energy-efficient operation
• Precision water management

Technical Differentiation

Precision Engineering
• Adaptive magnetic control
• Uniform field distribution
Industrial Durability
• Corrosion-resistant materials
• IP68-sealed electrical systems
→ Critical for harsh operation of the DCX High Gradient Slurry Electromagnetic Separator

Product Parameters

Item

Parameters

Model

DCX-100

DCX-150

DCX-200

DCX-250

DCX-300

DCX-350

DCX-400

DCX-500

Inlet Diameter

DN100mm

DN150mm

DN200

DN250mm

DN300mm

DN350mm

DN400mm

DN500mm

Initial Current

40A

40A

40A

40A

40A

40A

40A

40A

Thermal Equilibrium Current

35A

35A

35A

35A

35A

35A

35A

35A

Excitation Power

8kw

10kw

12kw

14kw

17kw

20kw

22kw

24kw

Processing Capacity

1T

2T

4T

5T

6T

7T

8T

10T

Weight

410kg

680kg

960kg

1250kg

1650kg

2010kg

2650kg

3990kg

Input Voltage

AC380V

Pump Power

0.75kw

Magnetic Field Intensity

10000 – 25000GS (Determined by Material Properties and Magnetic Separation Requirements)

Cooling Method

Built – in oil circulation system, external air cooling and water cooling optional.

Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail.

Industry Applications

The DCX High Gradient Slurry Electromagnetic Separator excels in:
• Mineral Processing: Kaolin/coal refinement
• Ceramic Manufacturing: Clay/glaze purification
• Chemical Production: Liquid stream treatment
• Industrial Slurry: Viscous media processing

 
MESSAGE BOARD