DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine
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● High Magnetic Force: 1.2T field removes micron-sized iron impurities

● Smart Adjustment: Stepless excitation current control for different materials

● Vibration Assisted: Adjustable amplitude/frequency prevents clogging

● Energy Saving: Silicon rectifier technology, low consumption, no pollution

● Compact & Durable: Enclosed design, stainless steel wear parts

● Safe & Reliable: Overcurrent/overtemperature protection, stable operation

● Intelligent Control: PLC system with remote monitoring

● Wide Application: Suitable for chemical, food, building material industries

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Product Overview

 

The DCZ Series is a high-performance electromagnetic separator machine. This dry electromagnetic separator is designed for powdered and granular materials.

 

Utilizing advanced electromagnetic technology, this electromagnetic iron separator delivers high magnetic field strength and flexible adjustability.

 

Ideal for chemical, building material, and food processing industries, the dry electromagnetic separator features a modular design and intelligent control.

 

It enables fully automated operation to improve material purity and protect downstream equipment. This electromagnetic separator machine has a robust construction for reliable performance.

 

The electromagnetic iron separator effectively enhances production efficiency. It provides stable and adaptive operation in diverse industrial environments.

 

HECS Eddy Current Non-ferrous Metal Magnetic Separator Applications

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Key Features

High-Efficiency Iron Removal

  • Uses high-performance electromagnetic coils

  • Generates magnetic field strengths exceeding 1.2T

  • Adsorbs micron-sized ferromagnetic impurities

  • This dry electromagnetic separator ensures thorough purification

  • The electromagnetic iron separator effectively cleans materials

 

Precise Adjustment Capability

  • Excitation current continuously adjustable

  • Adapts to different material characteristics

  • Enables precise iron removal

  • This electromagnetic separator machine features integrated vibration motor

  • Prevents material buildup

  • Improves separation efficiency

 

Intelligent Control System

  • PLC system monitors real-time parameters

  • Tracks magnetic field strength and current

  • Monitors temperature continuously

  • Supports remote operation

  • This dry electromagnetic separator has enclosed design

  • Requires minimal footprint

  • The electromagnetic iron separator integrates flexibly

 

                               DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Key Features 1 DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Key Features 2

 

Energy Efficiency and Durability

  • Uses high-efficiency silicon rectification technology

  • Reduces energy consumption significantly

  • Produces no pollution

  • Critical components made of stainless steel

  • Features wear-resistant materials

  • This electromagnetic separator machine ensures corrosion resistance

  • Provides long service life

 

Safety and Reliability

  • Includes over-current protection

  • Features over-temperature protection

  • Automatic alarm functions

  • Guarantees stable operation

  • This dry electromagnetic separator suits diverse environments

  • The electromagnetic iron separator ensures reliable performance

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Working Principle

Operating Principle

  • DCZ dry electromagnetic separator uses electromagnetic induction

  • Excitation coil generates high-intensity magnetic field

  • Steel guide plates become magnetized

  • Forms strong magnetic working zone

  • This electromagnetic iron separator creates targeted separation area

 

Magnetic Field Generation

  • Energized coil produces magnetic field

  • Magnetizes steel plates effectively

  • Creates concentrated magnetic zone

  • This electromagnetic separator machine establishes powerful attraction

  • The dry electromagnetic separator forms optimal working area

 

Material Processing

  • Materials fed via vibrating conveyor

  • Enter magnetic separation zone

  • Ferromagnetic impurities are adsorbed

  • Captures iron powder and iron oxides

  • This electromagnetic iron separator attracts contaminants

  • The electromagnetic separator machine cleans materials effectively

 

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Working Principle

 

Separation Process

  • Non-magnetic materials continue along path

  • Magnetic contaminants stay attached to plates

  • This dry electromagnetic separator ensures clean separation

  • The electromagnetic iron separator maintains material purity

 

Discharge System

  • Power cutoff triggers discharge

  • Magnetic field direction switching possible

  • Adsorbed impurities automatically released

  • This electromagnetic separator machine cleans itself

  • The dry electromagnetic separator automates waste removal

 

Vibration Control

  • Adjustable vibration system included

  • Ensures uniform material flow

  • Maintains consistent separation performance

  • This electromagnetic iron separator optimizes processing

  • The electromagnetic separator machine enhances efficiency

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Product Parameters

Item

Parameters

Model

DCZ-100

DCZ-150

DCZ-200

DCZ-250

DCZ-300

DCZ-350

DCZ-400

DCZ-500

Inlet Diameter

DN100mm

DN150mm

DN200

DN250mm

DN300mm

DN350mm

DN400mm

DN500mm

Initial Current

40A

40A

40A

40A

40A

40A

40A

40A

Thermal Equilibrium Current

35A

35A

35A

35A

35A

35A

35A

35A

Excitation Power

8kw

10kw

12kw

14kw

17kw

20kw

22kw

24kw

Processing Capacity

0.2 – 0.5T

0.5 – 1T

1 – 2T

2.5T

3T

3.5T

4T

5T

Weight

450kg

650kg

860kg

1150kg

1500kg

1900kg

2600kg

3900kg

Input Voltage

AC380V

Vibration Power:

0.75kw×2

Magnetic Field

Intensity: ≤20000GS (Determined by Material Properties and Magnet Selection Requirements)

Cooling Method

Built – in oil tank circulation system, external air cooling and water cooling optional.

Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail.

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Industry Applications

Chemical Industry Applications

  • Purifies plastic pellets effectively

  • Cleans rubber powder materials

  • Processes pigment purification

  • This dry electromagnetic separator ensures product quality

  • The electromagnetic iron separator serves chemical processing

 

Building Materials Applications

  • Removes iron impurities from quartz sand

  • Cleans ceramic powder materials

  • Processes cement raw meal

  • This electromagnetic separator machine protects equipment

  • The dry electromagnetic separator serves construction materials

 

Food Processing Applications

  • Separates metal contaminants from flour

  • Cleans starch materials

  • Processes sugar powder purification

  • This electromagnetic iron separator meets hygiene standards

  • The electromagnetic separator machine ensures food safety

 

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Industry Applications 1 

 

Metallurgy and Recycling

  • Filters iron from metal powders

  • Cleans catalyst materials

  • This dry electromagnetic separator serves metallurgical operations

  • Enables ferrous metal recovery from e-waste

  • Processes industrial by-products

  • The electromagnetic iron separator supports recycling

 

Pharmaceuticals and Other Fields

  • Eliminates trace metals from medicinal powders

  • Serves precision processing of abrasives

  • Handles carbon black materials

  • Processes refractory materials

  • This electromagnetic separator machine serves specialized applications

  • The dry electromagnetic separator meets precision requirements

 
 

 

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Industry Applications 2

DCZ Fully Automatic Dry Electromagnetic Iron Separator Machine Services

Customized Engineering Services

  • Tailor magnetic field strength parameters

  • Adjust vibration settings based on material properties

  • Consider particle size and moisture content

  • Custom inlet/outlet designs available

  • This dry electromagnetic separator integrates seamlessly

  • The electromagnetic iron separator fits production lines

  • Specialized solutions for explosive-proof environments

  • High-temperature adaptations for the electromagnetic separator machine

  • Corrosion-resistant designs available

 

Installation & Commissioning

  • On-site guidance for equipment leveling

  • Professional pipeline connection services

  • Optimize vibration frequency settings

  • Adjust magnetic field strength for peak performance

  • Comprehensive operator training provided

  • Covers all standard procedures for the electromagnetic iron separator

  • Ensures proper setup of the dry electromagnetic separator

 

Maintenance Services

  • Regular electromagnetic coil insulation inspections

  • Monitor vibration motor status consistently

  • Maintain magnetic field uniformity

  • Guided plate cleaning for optimal performance

  • Replacement services for wear-prone components

  • Includes liners and seals replacement

  • Complete maintenance for the electromagnetic separator machine

  • Professional care for the dry electromagnetic separator

 

After-Sales Support

  • 1-year full machine warranty

  • 2-year coverage for core components

  • 24/7 technical consultation available

  • Rapid fault response guaranteed

  • Lifelong spare parts supply

  • Upgrade services available

  • Continuous support for the electromagnetic iron separator

  • Lifecycle support for the dry electromagnetic separator

 
 
 
 
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