CTS Downstream Industrial Rotary Drum Magnetic Separator

The CTS Series is a downstream industrial magnetic separator for coarse-grained, strongly magnetic materials.

Its downstream tank design enhances separation efficiency. This robust rotary drum separator features a high-performance rare-earth magnetic system.

It is suitable for roughing and cleaning operations. This efficient rotary drum separator processes materials ranging from 6-0mm particle size.

The permanent magnet design eliminates external power consumption. This industrial magnetic separator processes magnetic iron ore and pyrrhotite effectively.

It is ideal for operations requiring high recovery rates. The vulcanized rubber drum ensures 2-3 years of service life and long-term economy.

Optimized Magnetic System Design

• This advanced industrial magnetic separator utilizes a rare-earth composite magnetic system.

• The system is fully compliant with rigorous industry standards.

• It features high-strength adhesive bonding and complete water resistance.

• This construction ensures the rotary drum separator delivers specially optimized magnetic field distribution.

• The result is consistently superior separation performance.

Downstream Tank Structure

• The equipment incorporates a specially designed downstream tank structure.

• This unique design in the industrial magnetic separator effectively prevents material clogging.

• It simultaneously enhances overall processing efficiency and throughput.

• The downstream configuration features a slurry flow direction that matches the drum rotation.

• This specific feature makes the rotary drum separator particularly effective for processing coarse-grained materials with optimized recovery rates.

Reliable Transmission System

• The system offers flexible left or right transmission configurations for versatile installation.

• This robust industrial magnetic separator features a reliable cycloidal reducer drive.

• The drive provides operational speeds of up to 45 revolutions per minute (r/min).

• It supports a motor power range from 1.1kW to 5.5kW to accommodate various processing capacities.

• These features ensure the rotary drum separator operates reliably even in the most challenging industrial environments.

Wear-Resistant Durability Design

• The drum features a direct vulcanized rubber surface.

• This construction in the industrial magnetic separator provides exceptional bonding strength of 3.5MPa.

• Key structural components are manufactured from durable stainless steel.

• The system maintains a minimal distance between the drum and the internal magnetic core.

• This design in the rotary drum separator significantly reduces long-term maintenance requirements.

• The overall build ensures long-term operational economy and durability.

Working Principle Overview

• The CTS industrial magnetic separator operates through an efficient downstream principle.

• This principle is specifically engineered for optimal coarse-grained mineral processing.

• This advanced rotary drum separator utilizes a unique material flow pattern.

• In this design, the slurry movement direction aligns with the drum’s rotation direction.

• This alignment optimizes the entire separation process for larger particle sizes.

Magnetic Separation Process

• As the slurry enters the dedicated separation zone of this industrial magnetic separator, strongly magnetic minerals are instantly extracted.

• These extracted particles firmly adhere to the surface of the continuously rotating drum.

• The rotary drum separator effectively performs the core task of separating these captured magnetic materials.

• Weakly magnetic and all non-magnetic particles are not captured and are carried away by the water flow.

• This removal is facilitated by the specific downstream design configuration of the tank.

Concentrate Discharge System

• The captured magnetic minerals are transported by the drum’s rotation.

• They move beyond the active magnetic field zone within the industrial magnetic separator.

• Strategically positioned high-pressure water sprays then efficiently flush and discharge the concentrate.

• The discharged material is directed into a dedicated concentrate collection system.

• This step completes the continuous, efficient separation cycle in this reliable rotary drum separator.

Optimized Processing Advantage

• The downstream flow pattern is a defining feature of this industrial magnetic separator.

• This pattern provides highly efficient processing specifically for coarse-grained materials.

• Its design is essential for applications where achieving maximum mineral recovery is the critical goal.

• This operational principle makes the CTS rotary drum separator particularly effective for high-volume applications.

• The system is engineered to provide the substantial processing capacity required for handling larger particle size materials in bulk.

Primary Application Fields

• The CTS industrial magnetic separator performs essential roughing and cleaning operations.

• It is specifically designed for processing 6-0mm strongly magnetic materials.

• This versatile rotary drum separator effectively removes strongly magnetic minerals from non-magnetic mixtures.

• Its primary applications include processing:

  • Magnetic iron ore

  • Pyrrhotite

• The equipment is engineered for deployment in large-scale operations that demand consistently high processing capacity.

Process Characteristics

• The system boasts a high processing capacity; for example, the CTS-44 model handles 1-2 tons per hour.

• This high throughput allows the industrial magnetic separator to accommodate substantial production requirements.

• Multiple units of this rotary drum separator can be easily connected in series.

• This configuration enables efficient multi-stage separation for improved product purity.

• These features make the system highly suitable for seamless integration into comprehensive mineral processing circuits.