GTC Belt Type High Gradient Magnetic Separator
Profile

The GTC Belt Type High Gradient Magnetic Separator delivers unprecedented recovery of weakly magnetic minerals (5-50 microns) through ultra-high-intensity magnetic technology. Its physics-driven design generates field strengths exceeding 1.8 Tesla, enabling efficient extraction of ilmenite, chromite, and garnet particles previously lost in conventional processes. This capability solves critical material loss challenges in fine ore processing.
Innovative Engineering Solutions
Addressing persistent industry issues, the GTC Belt Type High Gradient Magnetic Separator eliminates material carry-over and clogging through continuous self-cleaning belt technology. The robust construction combines corrosion-resistant matrix plates with precision-controlled feed systems, ensuring uninterrupted operation in abrasive mineral streams and ceramic slurries.
Cross-Industry Performance Excellence
For non-metallic ore refinement and iron impurity removal, the GTC Belt Type High Gradient Magnetic Separator enhances product purity by 15-30% while reducing operational costs. This system redefines efficiency standards in quartz purification, kaolin clay processing, and rare earth mineral recovery – delivering unmatched ROI in material purification applications.

Material Processing Capabilities

The GTC Belt Type High Gradient Magnetic Separator enables versatile recovery of weakly magnetic ores (5μm-3mm), including mica, hematite, and rare-earth minerals. Its advanced matrix design achieves >99.5% iron removal efficiency in non-metallic purification of kaolin, ceramics, and construction materials – surpassing conventional separation limits.

Core Technological Principle

At the heart of the GTC Belt Type High Gradient Magnetic Separator lies intelligent counter-current separation:
• Reverse-Directional Processing: Magnetic particles traverse opposite to non-magnetic flow
• Extended Magnetic Exposure: Multi-pass adsorption ensures complete impurity capture
• Dual Discharge System: Dedicated outlets for purified materials/contaminants
This physics-driven process delivers 30-50% higher recovery rates than standard separators.

Structural Advantages

Optimized Magnetic Assembly
• Computer-optimized opposing poles generating 1.8T field strength
• High-stability carbon-steel frame with vibration dampers
These innovations define the GTC Belt Type High Gradient Magnetic Separator

Material-Integrity Systems
• Contamination-free Grade-304 stainless contact surfaces
• Customizable tungsten-carbide wear shields for abrasives

Intelligent Support
• Precision feed distribution with density sensors
• Integrated water management with flow control valves

Performance Highlights
• Ultra-High Efficiency: NdFeB magnets capture ≤5μm particles
• Automated Reliability: Self-cleaning belt prevents residue buildup
• Operational Adaptability: IP65 sealed units for harsh environments
The GTC Belt Type High Gradient Magnetic Separator maintains 95%+ efficiency in 24/7 mineral processing.

User-Centric Operation
• Rapid calibration with laser-alignment system
• Plug-and-play compatibility for existing circuits
• Energy-efficient operation (≤18.5kW power consumption)
This operational simplicity makes the GTC Belt Type High Gradient Magnetic Separator maintenance-optimized

Product Parameters

Model

Magnetic Separation Zone Size (mm)

Processing Capacity (T/h)

Feed Concentration (%)

Maximum Magnetic Field Intensity (GS)

Separable Particle Size (mm)

Power (kw)

GTC-520

500×2000

3

20 – 25

9000 – 15000

≤2

1.1

GTC-620

600×2000

5

20 – 25

9000 – 15000

≤2

1.5

GTC-820

800×2000

10

20 – 25

9000 – 15000

≤2

2.2

GTC-1020

1000×2000

15

20 – 25

9000 – 15000

≤2

3.0

GTC-1220

1200×2000

20

20 – 25

9000 – 15000

≤2

4.0

GTC-1520

1500×2000

25

20 – 25

9000 – 15000

≤2

5.5

GTC-1820

1800×2000

30

20 – 25

9000 – 15000

≤2

5.5

GTC-2025

2000×2500

35

20 – 25

9000 – 15000

≤2

7.5

GTC-2030

2000×3000

40

20 – 25

9000 – 15000

≤2

7.5

Industry Applications

The GTC Belt Type High Gradient Magnetic Separator revolutionizes:
• Mineral Processing: Tantalum-niobium recovery (98% purity)
• Ceramic Manufacturing: Kaolin purification ≤50ppm Fe₂O₃
• Construction Materials: Quartz sand refinement
• Coal Processing: Hyperfine impurity extraction

 
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