GTC Belt Wet High Intensity Magnetic Separator Product Overview
The GTC series represents a breakthrough in magnetic separation technology, delivering exceptional performance for processing weakly magnetic minerals. This advanced wet high intensity magnetic separator features an innovative plate-type design that integrates principles from physics, fluid dynamics, and magnetism to achieve unprecedented separation efficiency.
The unique opposing magnetic pole arrangement generates magnetic field strengths up to 18,000 Gauss, establishing new benchmarks in mineral processing. This robust belt magnetic separator effectively handles materials below 5mm particle size while addressing common industry challenges like clogging and excessive carryover. With proven success in non-metallic mineral purification, the GTC series offers revolutionary advancements through its unique combination of high efficiency and operational economy.
GTC Belt Wet High Intensity Magnetic Separator Key Features
Exceptional Magnetic System Performance
Utilizing high-purity NdFeB magnets, this wet high intensity magnetic separator delivers powerful magnetic force up to 18,000 Gauss. The innovative opposing pole arrangement and fully sealed system ensure minimal magnetic decay, establishing global leadership in high-gradient magnetic separation for this advanced belt magnetic separator.
Intelligent Control System
Featuring stepless speed regulation motors, this wet high intensity magnetic separator enables fully automated operation. The motorized stirring mechanism ensures uniform material distribution, while frequency conversion allows flexible parameter adjustments, making this belt magnetic separator adaptable to various material characteristics.
Optimized Structural Design
Constructed with stainless steel contact components, this wet high intensity magnetic separator prevents secondary contamination. The flexible configuration options and specialized wear treatments extend service life, while the reverse counter-current design enables automatic discharge in this efficient belt magnetic separator.
Reliable Operational Performance
Handling 1-25 tons per hour, this wet high intensity magnetic separator effectively processes weakly magnetic minerals below 5mm. The robust belt magnetic separator adapts to various slurry concentrations with minimal maintenance, offering trouble-free operation in demanding mineral processing applications.
GTC Belt Wet High Intensity Magnetic Separator Working Principle
The GTC plate-type high-gradient wet high intensity magnetic separator operates on a unique reverse counter-current principle, integrating multiple systems to achieve efficient mineral separation. This advanced belt magnetic separator combines frame support, magnetic separation plates, feeding mechanisms, water supply, and discharge systems into a coordinated operational unit.
Magnetic Separation Process
During operation, material flow direction opposes the discharge system movement in this wet high intensity magnetic separator. Non-magnetic materials automatically flow toward the discharge outlet through physical structure principles, achieving complete cleaning through discharge flushing. The belt magnetic separator subjects magnetic substances to extensive exposure through long-distance, multi-stage adsorption in powerful magnetic fields, transporting captured materials to the discharge outlet via the reverse-operating system.
Material Control System
Throughout the separation process, the wet high intensity magnetic separator precisely controls material layer thickness between 1-5mm on the belt, adjusted according to material concentration and particle size. The integrated adjustment system of this belt magnetic separator ensures optimal separation efficiency through precise operational control, maintaining consistent performance across varying feed conditions.
GTC Belt Wet High Intensity Magnetic Separator Product Parameters
|
Model
|
Magnetic Separation Zone Dimensions (mm)
|
Processing Capacity (T/h)
|
Feeding Concentration (%)
|
Maximum Magnetic Field Intensity (GS)
|
Separation Particle Size (mm)
|
Power (kw)
|
|
GTC-520
|
500×2000
|
3
|
20 – 25
|
9000 – 15000
|
≤2
|
1.1
|
|
GTC-620
|
600×2000
|
5
|
20 – 25
|
9000 – 15000
|
≤2
|
1.5
|
|
GTC-820
|
800×2000
|
10
|
20 – 25
|
9000 – 15000
|
≤2
|
2.2
|
|
GTC-1020
|
1000×2000
|
15
|
20 – 25
|
9000 – 15000
|
≤2
|
3.0
|
|
GTC-1220
|
1200×2000
|
20
|
20 – 25
|
9000 – 15000
|
≤2
|
4.0
|
|
GTC-1520
|
1500×2000
|
25
|
20 – 25
|
9000 – 15000
|
≤2
|
5.5
|
|
GTC-1820
|
1800×2000
|
30
|
20 – 25
|
9000 – 15000
|
≤2
|
5.5
|
|
GTC-2025
|
2000×2500
|
35
|
20 – 25
|
9000 – 15000
|
≤2
|
7.5
|
|
GTC-2030
|
2000×3000
|
40
|
20 – 25
|
9000 – 15000
|
≤2
|
7.5
|
GTC Belt Wet High Intensity Magnetic Separator Applications
Primary Applications
The GTC wet high intensity magnetic separator effectively processes weakly magnetic minerals including manganese ore, ilmenite, and pyrrhotite. This versatile belt magnetic separator also handles non-metallic minerals like quartz sand, feldspar, and fluorite, along with challenging materials such as wolframite and red mud, demonstrating exceptional capability across diverse mineral types.
Industry Applications
In mining operations, this wet high intensity magnetic separator concentrates and purifies various weakly magnetic minerals. The belt magnetic separator serves building materials for non-metallic mineral purification, coal industry for quality enhancement, chemical sector for raw material iron removal, and environmental protection for valuable component recovery from industrial waste.
Process Parameters
This wet high intensity magnetic separator processes mineral particles below 5mm with capacities from 1-25 tons per hour. The belt magnetic separator adapts to open or enclosed conditions, handling mineral mud (15-20%), fine sand (18-25%), and coarse sand (20-30%) concentrations, ensuring optimal performance across varying operational requirements.
GTC Belt Wet High Intensity Magnetic Separator Services
Professional Technical Support
We provide complimentary consultation and model selection for the wet high intensity magnetic separator. Our experts conduct material analysis and site assessments to deliver customized solutions, including layout design and foundation drawings for your belt magnetic separator system.
Installation & Commissioning
Professional engineers supervise installation and commissioning of the wet high intensity magnetic separator. We perform precision adjustments and provide parameter optimization guidance, ensuring your belt magnetic separator operates at peak efficiency from initial startup.
After-Sales Support System
Our 12-month warranty includes lifelong maintenance for the wet high intensity magnetic separator. We maintain customer records with regular follow-ups, 24-hour technical support, and comprehensive spare parts supply to keep your belt magnetic separator running smoothly.
Operation Training
Detailed manuals and on-site training cover operational procedures for the wet high intensity magnetic separator. We provide maintenance planning guidance and online tutorials for your belt magnetic separator system.
Upgrade & Modification Services
Performance enhancements and functional expansions adapt the wet high intensity magnetic separator to process changes. We offer relocation services and regular optimization recommendations for your belt magnetic separator.
Categories
