LJK Magnetic Separator for Magnetic Ore
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The LJK Magnetic Separator for Magnetic Ore delivers precision ferrous extraction from raw materials including lump ore, sinter, and pellets on high-capacity conveyor systems. Its multi-stage separation technology targets tramp metal like screen fragments, grinding ball debris, and drill bits while minimizing valuable ore loss (<0.5% recovery rate).
Advanced separation process combines alternating high-intensity magnetic fields with controlled material flow paths. This staged approach selectively removes contaminants at transfer points and conveyor bends where foreign metals typically enter material streams.
Critical equipment protection prevents costly damage to crushers, grinding mills, and pelletizing equipment downstream. Engineered for heavy-duty mining applications, the stainless-steel construction withstands abrasive ores and high-impact loads.

Multi-Stage Separation Technology

The LJK Magnetic Separator for Magnetic Ore features:

  • Patented magnetic circuit design for progressive separation
  • Selective extraction with minimal ore carryover (<2% volume)
  • Effective tramp metal removal from highly magnetic materials
  • Critical protection against belt tears and crusher damage
Energy-Efficient Operation

This LJK Magnetic Separator for Magnetic Ore delivers:

  • Intermittent excitation system reducing power consumption
  • Stable performance with minimized heat generation
  • Consistent separation efficiency across load variations
Advanced Magnetic Configuration
  • Multi-stage compound magnetic system
  • Counter-magnetic zone minimizing ore loss
  • Continuous real-time monitoring capability
  • Zero tramp metal leakage during operation
Space-Optimized Installation

The LJK Magnetic Separator for Magnetic Ore offers:

  • Compact overhead installation utilizing conveyor space
  • Minimal operational footprint
  • Flexible adaptation to existing conveyor layouts
  • Simplified integration with minimal auxiliary equipment
Maintenance Advantage
  • Reduced auxiliary component requirements
  • Simplified maintenance protocols
  • Robust construction for continuous operation
  • Minimal scheduled downtime
Technical Specifications
  • Material Application: Raw ore, sinter, pellets, lump ore
  • Separation Principle: Multi-stage magnetic extraction
  • Ore Loss: <2% volume during tramp removal
  • Monitoring: Continuous real-time detection
  • Power System: Intermittent excitation design
Operational Benefits
  • Prevents conveyor belt damage from tramp metal
  • Protects crushers and downstream equipment
  • Minimizes valuable ore loss during cleaning
  • Reduces energy consumption by up to 45%
  • Lowers maintenance costs through simplified design
Product Parameters

Model

Cooling Method

Applicable Belt Width (mm)

Average Power (kW)

Main Magnetic Pole Power (kW)

Auxiliary Magnetic Pole Power (kW)

Iron Unloading Belt Width (mm)

Driving Power (kW)

Matching Electrical Control Model

Overall Dimensions (mm) – A

Overall Dimensions (mm) – B

Overall Dimensions (mm) – C

Overall Dimensions (mm) – D

Overall Dimensions (mm) – E

Weight (kg)

LJK-3506

Natural Cooling

650

≤2.4

8.1

12.9

500

3.0

GLA-LK-3506

2950

850

1000

2100

1700

1470

LJK-4008

Natural Cooling

800

≤4

18.4

18.9

650

4.0

GLA-LK-4008

3300

1060

1180

2400

1950

2200

LJK-4510

Natural Cooling

1000

≤5.2

25.2

24.6

800

5.5

GLA-LK-4510

3500

1263

1263

2545

2100

3000

LJK-5012

Natural Cooling

1200

≤6

27.4

30.5

1000

7.5

GLA-LK-5012

4145

1463

1460

3032

2675

3800

LJK-5514

Natural Cooling

1400

≤7

28.3

32

1200

11

GLA-LK-5514

4330

1720

1560

3240

2650

5300

LJK-6016

Natural Cooling

1600

≤8.8

32

36

1400

15

GLA-LK-6016

4600

1910

1620

3370

2700

6100

LJK-6518

Natural Cooling

1800

≤10.5

47

40

1600

15

GLA-LK-6518

4800

2130

1800

3565

3000

9000

LJK-7020

Natural Cooling

2000

≤12.6

57

44

1800

18.5

GLA-LK-7020

5000

2420

1800

3700

3200

13000

LJK-7522

Natural Cooling

2200

≤14.1

71

48

2000

22

GLA-LK-7522

5400

2620

2000

4100

3500

16800

Application Scenarios

Specifically engineered for magnetic ores (magnetite, hematite, ilmenite, etc.), this system overcomes the low separation efficiency of conventional magnetic separators when processing magnetic materials.

 

Targets hazardous large ferrous debris (plates, bars, sharp-edged metal objects) mixed within ore streams – contaminants known to cause:

  • Conveyor belt blockages and tears
  • Catastrophic production line damage
Industries Served

✔️ Mineral Processing Plants

Protects crushers & grinding mills from metal-induced damage

 

✔️ Steel Smelting

Processes tramp metal in sinter feed and pellets

 

✔️ Building Materials & Chemical Processing

Removes iron impurities from non-metallic minerals (quartz, feldspar, etc.)

 
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