QCG Wet Perm Roll Magnetic Separator Product Overview
The QCG series represents a significant advancement in wet magnetic separation technology, specifically engineered for processing fine-grained, weakly magnetic ores. This innovative perm roll magnetic separator features a unique multi-layer magnetic roll configuration that enables multiple separation stages within a single compact unit. The modular design allows flexible combinations of different magnetic field intensities, providing exceptional adaptability to various mineral processing requirements.
As a high-efficiency wet separator system, the QCG series employs permanent magnetic circuits that deliver stable performance while minimizing energy consumption. The sophisticated roll arrangement enables progressive separation stages, with configurations supporting up to 10 rolls for maximum processing efficiency. This advanced perm roll magnetic separator effectively processes complex ores containing mixtures of magnetic minerals, making it ideal for modern mineral processing operations demanding high-purity concentrates.
QCG Wet Perm Roll Magnetic Separator Key Features
Innovative Multi-Stage Separation Design
This advanced perm roll magnetic separator features a dual-layer roll structure with configurable combinations supporting up to 10 separation stages. Each layer offers independently adjustable parameters, while specialized brush rolls ensure effective cleaning in this high-efficiency wet separator system.
High-Efficiency Magnetic System Configuration
Utilizing a rare-earth composite magnetic system with stainless steel reinforcement, this perm roll magnetic separator delivers deep penetration capability. The completely waterproof design features secure adhesive fixation, ensuring reliable performance in demanding wet separator applications.
Optimized Structural Design
The specially designed semi-counter-flow tank prevents clogging in this perm roll magnetic separator. The rational slurry flow direction improves recovery rates, while the cycloidal reducer transmission and adjustable deflection mechanism make this wet separator both versatile and reliable.
Reliable Operational Performance
Handling feed concentrations ≥10% with adjustable rates, this perm roll magnetic separator maintains stable operation with bearing temperature rise below 60℃. The leak-free, low-noise operation confirms the durability of this industrial-grade wet separator system.
QCG Wet Perm Roll Magnetic Separator Working Principle
The QCG wet separator operates through an efficient multi-stage separation process that maximizes mineral recovery. This advanced perm roll magnetic separator begins with slurry entering through the flange into the feed box, where preliminary dilution occurs via water supply pipes before overflow pipes direct material to the upper magnetic roll section.
Primary Separation Stage
In the upper section of this perm roll magnetic separator, magnetic materials are extracted and adhere to the roll surface, rotating to the concentrate zone where specialized brushes remove them into the discharge box. This wet separator then directs partially unprocessed materials including weaker magnetic particles to the lower magnetic roll for secondary separation.
Secondary Processing & Optimization
During the lower separation stage of this perm roll magnetic separator, remaining magnetic materials undergo similar extraction and brushing into discharge channels. The wet separator optimizes performance through adjustable clearances between brush rolls and magnetic rolls, while the integrated high-pressure spray system ensures effective cleaning, significantly enhancing overall separation efficiency throughout the continuous process.
Product Parameters
|
Model
|
Number of Magnetic Roll Layers
|
Magnetic Roll Size (mm)
|
Magnetic Field Intensity (GS)
|
Feed Particle Size (mm)
|
Slurry Concentration (%)
|
Processing Capacity (T/h)
|
Power (kw)
|
|
QCG-1510-2
|
2
|
150×1000
|
8000 – 16000
|
≤5
|
≤30
|
3
|
3
|
|
QCG-2215-2
|
2
|
220×1500
|
5
|
4
|
|
QCG-3818-2
|
2
|
380×1800
|
10
|
5.5
|
|
QCG-5020-2
|
2
|
500×2000
|
15
|
5.5
|
|
QCG-6025-2
|
2
|
600×2500
|
20
|
7.5
|
|
QCG-8030-2
|
2
|
800×3000
|
25
|
7.5
|
|
QCG-10035-2
|
2
|
1000×3500
|
30
|
11
|
|
QCG-1510-3
|
3
|
150×1000
|
5
|
3
|
|
QCG-2215-3
|
3
|
220×1500
|
8
|
4
|
|
QCG-3818-3
|
3
|
380×1800
|
15
|
5.5
|
|
QCG-5020-3
|
3
|
500×2000
|
20
|
5.5
|
|
QCG-6025-3
|
3
|
600×2500
|
25
|
7.5
|
|
QCG-8030-3
|
3
|
800×3000
|
30
|
7.5
|
|
QCG-10035-3
|
3
|
1000×3500
|
35
|
11
|
|
Notes: The above data is for reference only. The number of magnetic rolls can be 1 – 10 according to requirements, and the size of magnetic rolls can be freely combined according to multiple weight changes. The actual magnetic field intensity should be determined according to the material conditions and separation requirements. The processing capacity will vary with the number of magnetic rolls, the size of magnetic rolls, and the slurry concentration. The specific design shall prevail.
|
QCG Wet Perm Roll Magnetic Separator Applications
Primary Mineral Types
The QCG perm roll magnetic separator effectively processes weakly magnetic ores including manganese ore, hematite, and siderite. This versatile wet separator handles polymetallic ores such as chromite and wolframite, while also performing iron removal from non-metallic minerals including apatite and xenotime, demonstrating broad mineral processing capability.
Process Applications
This advanced perm roll magnetic separator serves roughing operations for primary ore separation and scavenging operations for tailings reprocessing. The efficient wet separator performs cleaning operations to enhance product quality and specializes in non-metallic mineral iron removal, providing comprehensive solutions across various processing stages.
Operating Conditions
Requiring feed concentration ≥10%, this perm roll magnetic separator processes 0-6mm fine-grained ores with capacities of 1-20 tons/hour. The reliable wet separator operates in wet processing environments with supporting water supply systems, maintaining consistent performance across different model specifications and mineral characteristics.
QCG Wet Perm Roll Magnetic Separator Services
Professional Technical Support
We provide comprehensive technical consultation and selection guidance for the perm roll magnetic separator. Our experts deliver equipment configuration recommendations based on ore characteristics and conduct site assessments to develop customized solutions for your wet separator system, including detailed process flow diagrams and layout designs.
Installation & Commissioning
Our team guides foundation construction and equipment installation for the perm roll magnetic separator. We conduct thorough testing including no-load and load operations while providing operator training to ensure your wet separator system achieves optimal performance from initial startup.
After-Sales Support System
The perm roll magnetic separator comes with a 12-month warranty and lifelong technical support. We maintain detailed customer records with regular follow-ups and provide 24-hour technical service to ensure your wet separator operates at peak efficiency throughout its service life.
Operation Training
Comprehensive training covers equipment structure and operational principles for the perm roll magnetic separator. We provide standard procedure training and maintenance guidance for your wet separator system, including troubleshooting methods to maximize operational competency.
Spare Parts Supply
We maintain complete spare parts inventory for the perm roll magnetic separator, ensuring rapid supply of genuine components. Regular maintenance reminders and detailed parts lists support the long-term reliability of your wet separator investment.
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