RBCDB Explosion-Proof Disc Iron Magnetic Separator
Profile

● Explosion-Proof Certified: ExdI certification for hazardous environments

● Strong Magnetic Force: 150mT field removes 0.1–50kg iron impurities

● Efficient Cooling: Vacuum-potted windings, 40% lower temperature rise

● Energy Saving & Durable: 30% less power consumption, F-class insulation

● Intelligent Control: Explosion-proof control cabinet with real-time monitoring

● Safe & Reliable: Dual explosion-proof structure, IP65 rating

● Easy Maintenance: Modular design for quick component replacement

● Wide Application: Ideal for coal, chemical, and metallurgical hazardous areas

RBCDB Explosion-Proof Disc Iron Magnetic Separator Product Overview

The RBCDB series is a flame-proof electromagnetic separator. It is engineered for explosive gas and dust environments.

 

Certified with ExdI classification, this disc magnetic separator meets GB/T 3836.1-2010 standards. It is ideal for underground coal mines and chemical plants.

 

RBCDB Explosion-Proof Disc Iron Magnetic Separator Product Overview

 

Featuring an optimized magnetic circuit, this iron magnetic separator delivers powerful force with low temperature rise.

 

It holds mining product safety certification. This disc magnetic separator ensures safe operation in methane and coal dust environments.

 

This iron magnetic separator is the preferred solution for hazardous condition iron removal.

 

 

 

RBCDB Explosion-Proof Disc Iron Magnetic Separator Key Features

xplosion-Proof Certification

  • ExdI mining flame-proof design

  • Features clear safety markings

  • Holds national certification

  • This disc magnetic separator meets strict safety standards

  • The iron magnetic separator suits hazardous environments

 

High Magnetic Strength

  • Uses high-performance magnetic circuit technology

  • Achieves maximum flux density up to 150mT

  • Removes ferrous objects (0.1-50kg)

  • This disc magnetic separator delivers powerful performance

  • The iron magnetic separator handles heavy contaminants

 

Efficient Cooling System

  • Incorporates advanced transformer technology

  • Features vacuum-encapsulated windings

  • Improves heat dissipation by 40%

  • This disc magnetic separator outperforms standard models

  • The iron magnetic separator maintains optimal temperature

 

                  RBCDB Explosion-Proof Disc Iron Magnetic Separator Key Features 1 RBCDB Explosion-Proof Disc Iron Magnetic Separator Key Features 2

 

Energy-Saving Design

  • Optimized magnetic circuit structure

  • Reduces power consumption by 30%

  • Noise levels ≤65dB

  • This disc magnetic separator saves energy

  • The iron magnetic separator is eco-friendly

 

Enhanced Safety & Durability

  • Double explosion-proof structure

  • IP65 protection rating

  • Class F insulation coils

  • Anti-corrosion treatment

  • This disc magnetic separator ensures reliability

  • The iron magnetic separator handles high humidity

 

Intelligent Control & Maintenance

  • Dedicated explosion-proof control cabinet

  • Provides real-time monitoring

  • Modular design enables quick replacement

  • This disc magnetic separator simplifies maintenance

  • The iron magnetic separator offers smart control

RBCDB Explosion-Proof Disc Iron Magnetic Separator Working Principle

Operating Principle

  • Works on electromagnetic induction

  • This disc magnetic separator uses excitation coils

  • The iron magnetic separator generates strong magnetic fields

 

Magnetic Field Generation

  • Rectification control system powers coils

  • Magnetic flux forms closed circuit

  • Creates high-gradient magnetic field

  • This disc magnetic separator establishes working gap

  • The iron magnetic separator produces intense magnetism

 

Separation Process

  • Ferrous contaminants become magnetized

  • Particles attracted to separator surface

  • Magnetic force captures iron effectively

  • This disc magnetic separator removes impurities

  • The iron magnetic separator handles non-magnetic materials

RBCDB Explosion-Proof Disc Iron Magnetic Separator Working Principle

 

Continuous Removal System

  • Attached iron particles continuously removed

  • Uses auxiliary conveying equipment

  • Enables automatic operation

  • This disc magnetic separator provides continuous cleaning

  • The iron magnetic separator maintains production flow

 

Cooling System

  • Specialized thermal management system

  • Maintains coil temperature within limits

  • Ensures consistent performance

  • This disc magnetic separator handles extended operation

  • The iron magnetic separator manages heat efficiently

 

Performance Reliability

  • Efficient thermal management

  • Handles demanding applications

  • Maintains optimal magnetic performance

  • This disc magnetic separator ensures reliability

  • The iron magnetic separator delivers consistent results

 
 
 
 
RBCDB Explosion-Proof Disc Iron Magnetic Separator Product Parameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Overall Dimensions (mm)

Weight (kg)

Outer Diameter A

Height B

Hoisting Diameter C

RBCDB-6.5

 

650

200

70

2

635

500

410

900

T1

650

200

90

4

635

650

410

1130

T2

650

200

120

6

635

850

410

1450

T3

650

200

150

10

835

800

580

1800

RBCDB-8

 

800

250

70

3.5

835

630

580

1100

T1

800

250

90

5.3

835

730

580

1340

T2

800

250

120

7.5

835

800

580

1800

T3

800

250

150

11.5

1035

750

780

2016

RBCDB-10

 

1000

300

70

4.6

1035

643

780

1715

T1

1000

300

90

7.1

1035

750

780

2016

T2

1000

300

120

9

1035

893

780

2630

T3

1000

300

150

14

1035

893

780

2630

RBCDB-12

 

1200

350

70

9

1235

665

1000

2571

T1

1200

350

90

12

1235

720

1000

2844

T2

1200

350

120

16

1235

860

1000

3750

T3

1200

350

150

22

1455

844

1175

4662

RBCDB-14

 

1400

400

70

12

1455

645

1175

3395

T1

1400

400

90

15

1455

712

1175

3712

T2

1400

400

120

20

1455

844

1175

4662

T3

1400

400

150

27

1605

1030

1240

6808

RBCDB-16

 

1600

450

70

16

1605

773

1240

4854

T1

1600

450

90

18

1605

855

1240

5467

T2

1600

450

120

24

1605

1030

1240

6808

T3

1600

450

150

33

1805

1199

1416

9688

RBCDB-18

 

1800

500

70

22

1805

935

1416

7320

T1

1800

500

90

21

1805

1065

1416

8300

T2

1800

500

120

28

1805

1199

1416

9688

T3

1800

500

150

40

2005

1201

1600

11910

RBCDB-20

T1

2000

550

70

30

2005

989

1600

9530

T2

2000

550

90

35

2005

989

1600

9595

T3

2000

550

120

33

2005

1201

1600

11910

T1

2000

550

150

47

2155

1328

1700

17208

 

RBCDB Explosion-Proof Disc Iron Magnetic Separator Critical Applications

Coal Mining Applications

  • Deployed in underground conveyor systems

  • Prevents equipment damage from tramp iron

  • This disc magnetic separator ensures operational safety

  • The iron magnetic separator protects mining environments

 

Chemical Industry Applications

  • Performs iron removal in explosive dust environments

  • Handles fertilizer and plastic pellet production

  • This disc magnetic separator complies with safety standards

  • The iron magnetic separator ensures process safety

 

Metallurgical Processing

  • Handles pre-treatment of mineral powders

  • Processes sintered materials at high temperatures

  • This disc magnetic separator supports efficient operations

  • The iron magnetic separator enables metallurgical processing

 

Power Generation Applications

  • Protects coal mills and crushers

  • Installed in coal handling systems

  • This disc magnetic separator maintains continuous operation

  • The iron magnetic separator ensures power generation

 

 

RBCDB Explosion-Proof Disc Iron Magnetic Separator Critical Applications 1

 

Building Materials Applications

  • Removes iron contamination from raw meal

  • Processes clinker conveying in cement production

  • This disc magnetic separator ensures product quality

  • The iron magnetic separator maintains material purity

 

Port Operations

  • Facilitates metal separation during loading/unloading

  • Enhances safety in port logistics

  • This disc magnetic separator handles bulk materials

  • The iron magnetic separator protects port equipment

 

Special Applications

  • Supports ceramic manufacturing

  • Serves glass production processes

  • This disc magnetic separator eliminates ferrous impurities

  • The iron magnetic separator ensures high-purity requirements

 
 

 

RBCDB Explosion-Proof Disc Iron Magnetic Separator Services

Custom Engineering Services

  • Customized dimensions for disc magnetic separator

  • Tailored sizes for iron magnetic separator (650-2000mm)

  • Special material selection based on:

    • Material humidity levels

    • Operating temperatures

    • Environmental corrosiveness

  • Adapted explosion-proof ratings for hazardous areas

 

Professional Installation Support

  • 3D installation diagrams provided

  • Load calculation documents available

  • On-site explosion-proof wiring guidance

  • Professional grounding services for iron magnetic separator

  • Explosion-proof gap adjustment for disc magnetic separator

 

Maintenance Services

  • Quarterly free explosion-proof inspections

  • Annual coil insulation resistance testing

  • Genuine spare parts supply including:

    • Explosion-proof junction boxes

    • Special sealing components

  • Comprehensive disc magnetic separator maintenance

  • Complete iron magnetic separator care programs

 

Technical Training Programs

  • Specialized operation training

  • Fault code interpretation courses

  • Emergency response training

  • Maintenance qualification certification

  • Professional disc magnetic separator education

  • Comprehensive iron magnetic separator training

 

After-Sales Guarantee

  • 18-month extended warranty

  • 36 months for explosion-proof components

  • Covers all disc magnetic separator systems

  • Includes complete iron magnetic separator units

  • 24-hour emergency response service

  • Lifetime free technical consultation

 
 
 
 
 
 
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