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RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
RBCDB explosion-proof disc type electromagnetic magnetic separator
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the RBCDB Explosion-Proof Disc Type Electromagnetic Magnetic Separator delivers certified ferrous removal in explosive gas/dust environments (ATEX Zone 1/21, IECEx compliant). Engineered with encapsulated electromagnetic discs generating 14,500+ Gauss, it extracts bolts, tool fragments, and tramp metal from coal, mineral ores, and chemical powders while eliminating ignition risks.
Optimized for critical industrial performance, this system achieves 350mm magnetic penetration depth and captures contaminants up to 35kg. The RBCDB Explosion-Proof Disc Type Electromagnetic Magnetic Separator features IP66-rated construction for -30°C to +55°C operations with 30% lower energy consumption than conventional models.
Deployed across coal mines, power plants, and metallurgical facilities, it ensures continuous protection for crushers and conveyors. The RBCDB Explosion-Proof Disc Type Electromagnetic Magnetic Separator maintains compliance with ISO 80079-36 standards while preventing downtime in hazardous processing zones.

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Core Structural Advantages
  1. Explosion-Proof Safety Enclosure

Rugged ExdI-rated housing isolates internal components from hazardous atmospheres

Sealed design prevents ignition of surrounding gases or dust

Ensures safe operation in methane-rich or combustible dust environments

  1. High-Efficiency Magnetic Circuit

Computer-optimized design achieves deep flux penetration (up to 150mT for T3 models)

Extracts ferrous particles (0.1–35kg) from thick material layers

DT4 electrical pure iron core ensures superior magnetic conductivity and stability

  1. Durable Coil System

Vacuum-encapsulated F-class insulated coils resist moisture, dust, and corrosion

Epoxy-potted windings eliminate air gaps for extended service life

Maintains reliability in humid/chemically aggressive environments

Key Performance Features
  1. Energy-Saving Operation

30% lower power consumption vs. conventional separators

Optimized coil design with low-noise performance

  1. Wide Compatibility

Seamless integration with belt conveyors or vibratory feeders

Effective across cement, ceramics, and pulp/paper industries

  1. Continuous 24/7 Duty

Stable rectifier-controlled DC output

Minimizes downtime in demanding operations

  1. Low Maintenance Design

Modular construction for easy access to wear parts (e.g., discharge belt)

Dust-proof housing reduces servicing frequency

Engineered for Hazardous Environments

The RBCDB separator delivers uncompromising safety and magnetic performance where explosive risks exist. Its certified explosion-proof design, deep-penetrating magnetic field, and energy-efficient operation ensure protection for processes, personnel, and productivity in the most challenging industrial settings.

Product Parameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Overall Dimensions (mm)

Weight (kg)

Outer Diameter A

Height B

Hoisting Diameter C

RBCDB-6.5

 

650

200

70

2

635

500

410

900

T1

650

200

90

4

635

650

410

1130

T2

650

200

120

6

635

850

410

1450

T3

650

200

150

10

835

800

580

1800

RBCDB-8

 

800

250

70

3.5

835

630

580

1100

T1

800

250

90

5.3

835

730

580

1340

T2

800

250

120

7.5

835

800

580

1800

T3

800

250

150

11.5

1035

750

780

2016

RBCDB-10

 

1000

300

70

4.6

1035

643

780

1715

T1

1000

300

90

7.1

1035

750

780

2016

T2

1000

300

120

9

1035

893

780

2630

T3

1000

300

150

14

1035

893

780

2630

RBCDB-12

 

1200

350

70

9

1235

665

1000

2571

T1

1200

350

90

12

1235

720

1000

2844

T2

1200

350

120

16

1235

860

1000

3750

T3

1200

350

150

22

1455

844

1175

4662

RBCDB-14

 

1400

400

70

12

1455

645

1175

3395

T1

1400

400

90

15

1455

712

1175

3712

T2

1400

400

120

20

1455

844

1175

4662

T3

1400

400

150

27

1605

1030

1240

6808

RBCDB-16

 

1600

450

70

16

1605

773

1240

4854

T1

1600

450

90

18

1605

855

1240

5467

T2

1600

450

120

24

1605

1030

1240

6808

T3

1600

450

150

33

1805

1199

1416

9688

RBCDB-18

 

1800

500

70

22

1805

935

1416

7320

T1

1800

500

90

21

1805

1065

1416

8300

T2

1800

500

120

28

1805

1199

1416

9688

T3

1800

500

150

40

2005

1201

1600

11910

RBCDB-20

T1

2000

550

70

30

2005

989

1600

9530

T2

2000

550

90

35

2005

989

1600

9595

T3

2000

550

120

33

2005

1201

1600

11910

T1

2000

550

150

47

2155

1328

1700

17208

 

Critical Applications
  • Coal Mines:Removes tramp iron from coal streams to protect crushers and conveyors
  • Power Plants:Extracts metallic debris from fuel to safeguard boilers and mills
  • Steel Mills:Recovers ferrous scrap from slag and raw material flows
  • Chemical Processing:Protects equipment in combustible dust environments
 
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