RBCYD Explosion-Proof Permanent Belt Coal Conveyor Magnetic Separator

The RCBYD series permanent magnet self-cleaning separator is a highly efficient magnetic separation system utilizing high-performance NdFeB magnets. This belt magnetic separator delivers strong magnetic strength, deep penetration, and long service life for automatic ferrous impurity removal.

Comprising a permanent magnetic system and automatic discharge mechanism, this coal conveyor magnetic separator operates continuously without manual cleaning. It is widely used in power generation, mining, metallurgy, and building materials industries to protect downstream equipment.

Ideal for heavy-duty applications, the RCBYD series provides reliable and maintenance-free operation as both a belt magnetic separator and specialized coal conveyor magnetic separator in challenging industrial environments.

Strong Magnetic Performance
Equipped with high-grade NdFeB magnets, this belt magnetic separator generates intense magnetic fields capable of extracting ferrous contaminants weighing from 0.1kg to 35kg. The coal conveyor magnetic separator ensures efficient iron removal across diverse applications.

Automatic Cleaning
Featuring a cycloidal reducer, drive drum, and discharge belt, the belt magnetic separator enables continuous self-cleaning without interrupting production. This automation enhances operational efficiency for the coal conveyor magnetic separator.

Energy Efficiency & Eco-Friendly
The permanent magnet system requires no electricity, reducing energy consumption and operating noise. This belt magnetic separator offers an environmentally friendly solution, ideal for sustainable operations.

Robust Construction & Durability
With an optimized magnetic circuit ensuring minimal flux decay, the coal conveyor magnetic separator boasts a service life exceeding 10 years. Its rugged design withstands harsh industrial environments.

Easy Maintenance
Belt tension can be adjusted online, and self-lubricating bearings minimize maintenance needs. The belt magnetic separator simplifies upkeep, reducing downtime and operational costs.

Wide Applicability
Operating in ambient temperatures from -20°C to 40°C and relative humidity up to 90%, the coal conveyor magnetic separator is suitable for indoor and outdoor installation. Its IP54 rating ensures resistance to dust, moisture, and corrosion.

Customization Options
Available in varying magnetic strengths and dimensions, the belt magnetic separator can be tailored to match specific material characteristics and conveyor widths.

The RCBYD belt magnetic separator generates a powerful magnetic field across its working surface. As bulk materials pass beneath the unit, ferrous particles are attracted and held on the self-cleaning belt. This coal conveyor magnetic separator effectively captures tramp iron during material transportation.

Driven by a reduction motor, the cleaning belt continuously moves, carrying captured ferrous contaminants away from the material flow. The system discharges separated metal objects into a collection bin, maintaining uninterrupted operation. This belt magnetic separator requires external power only for the cleaning mechanism, making it highly energy-efficient.

The belt speed of this coal conveyor magnetic separator can be adjusted to accommodate varying feed rates and contamination levels. This flexibility allows the belt magnetic separator to adapt to different operational conditions while ensuring optimal separation performance in coal handling and other industrial applications.

Power Industry
This coal conveyor magnetic separator protects coal crushers and pulverizers in coal-fired plants, ensuring continuous operation and equipment safety in power generation facilities.

Mining & Metallurgy
The belt magnetic separator enables pre-processing of iron ore, coal, and copper ore to improve material purity. It effectively removes ferrous contaminants in mineral processing operations.

Cement & Building Materials
In construction materials production, this coal conveyor magnetic separator removes tramp iron from limestone and sandstone, protecting grinding equipment and maintaining product quality.

Chemical Industry
The belt magnetic separator purifies raw materials including fertilizer and plastic pellets, ensuring product quality and process safety in chemical manufacturing applications.

Coal Processing & Recycling
This coal conveyor magnetic separator enhances cleaning efficiency by removing iron from raw coal. The belt magnetic separator also facilitates metal recovery in waste sorting lines, protecting processing machinery.

Port Operations
The equipment provides iron removal during bulk material loading/unloading operations at ports and terminals, ensuring material purity and equipment protection in logistics applications.

Technical Consultation
We provide material analysis, magnetic selection advice, and system design support for belt magnetic separator and coal conveyor magnetic separator applications.

Custom Solutions

• Adaptation to belt widths from 500mm to 2000mm

• Custom designs for high-temperature, explosive, or corrosive environments

• Integration with intelligent control systems and metal detectors for belt magnetic separator and coal conveyor magnetic separator

Installation & Commissioning
On-site guidance for mounting height, location, and belt tension adjustment ensures optimal performance of coal conveyor magnetic separator systems.

Training & Maintenance
Comprehensive operation manuals and maintenance guidance are provided for all belt magnetic separator installations.

After-Sales Service

• 12-month warranty

• 24-hour technical support for coal conveyor magnetic separator systems

• Lifelong supply of spare parts including magnets, belts, and reducers for belt magnetic separator equipment