RCDB Suspended Electro Conveyor Magnet
Profile

● Deep Magnetic Penetration
Advanced magnetic circuit design ensures deep flux penetration and powerful attraction force.

● Fully Sealed Construction
Resin-encapsulated housing provides complete protection against dust, rain, and corrosion for harsh environments.

● Natural Air Cooling
Maintenance-free operation with self-cooling design requires no fans or cooling fluids.

● Reliable Performance
Rugged construction and full sealing ensure long-term stability in demanding conditions.

● Wide Applications
Suitable for power, mining, metallurgy, building materials, and chemical industries.

RCDB Suspended Electro Conveyor Magnet Product Overview

The RCDB series efficiently extracts ferrous contaminants from various materials. This suspended electro magnet delivers deep magnetic penetration and powerful force.

 

Its robust construction resists dust, moisture, and corrosion. This suspended conveyor magnet features fully sealed construction with resin potting.

 

It maintains stable long-term performance in challenging environments. The integrated rectifier enables precise magnetic field adjustment for this suspended electro magnet.

 

RCDB Suspended Electro Conveyor Magnet Product Overview

 

It optimizes separation efficiency while minimizing energy consumption. This suspended conveyor magnet is ideal for mining, metallurgy, and chemical processing.

 

It ensures reliable operation across various industrial scenarios. This durable suspended electro magnet is suitable for continuous use in demanding conditions.

 

 

RCDB Suspended Electro Conveyor Magnet Key Features

Powerful Magnetic Performance

  • Features a computer-optimized magnetic circuit design.

  • This provides exceptional deep penetration capability.

  • It is a key feature of this suspended electro magnet.

  • The equipment can extract ferrous contaminants weighing 0.1-50kg.

  • This effective suspended conveyor magnet handles thick material layers with ease.

  • It offers superior magnetic reach compared to standard designs.

 

Energy Efficient Operation

  • Comprehensive design optimization reduces power consumption by over 30%.

  • The system maintains low-noise operation for a better work environment.

  • An advanced thermal management system is integrated.

  • This system minimizes energy waste in the suspended electro magnet.

  • The overall design meets modern environmental and efficiency standards.

 

RCDB Suspended Electro Conveyor Magnet Key Features 1

 

Durable Construction

  • The excitation coils feature high-grade Class F insulation.

  • They are protected using advanced vacuum potting technology.

  • A unique wave-finned housing is used on the suspended conveyor magnet.

  • This innovative design improves heat dissipation efficiency by 300-400%.

  • Corrosion-resistant materials are used throughout construction.

  • These features collectively ensure an extended, reliable service life.

 

Intelligent Control System

  • A silicon-controlled rectifier (SCR) enables precise magnetic field adjustment.

  • This precise control is a core function of the suspended electro magnet.

  • The system can automatically adapt to varying operational requirements.

  • It features a user-friendly interface for simplified operation and monitoring.

  • This enhances the usability of the suspended conveyor magnet.

 

RCDB Suspended Electro Conveyor Magnet Key Features 2

 

Safety Compliance

  • The equipment is certified for compliance with the JB/T7689-2012 industry standard.

  • This suspended conveyor magnet operates reliably at altitudes up to 2000m.

  • Its operational temperature range is from -20℃ to +40℃.

  • It can handle ambient humidity levels of up to 90%.

  • These specifications ensure safe, reliable performance of the suspended electro magnet in diverse and challenging environments.

RCDB Suspended Electro Conveyor Magnet Working Principle

Working Principle Overview

  • The RCDB suspended electro magnet operates on electromagnetic induction principles.

  • When energized, the excitation coil generates a powerful DC magnetic field.

  • This field is concentrated through DT4 electrical pure iron pole pieces.

  • This creates a high-intensity magnetic zone directly above the conveyor system.

 

Magnetic Separation Process

  • As bulk materials pass beneath the magnetic zone, ferrous contaminants are extracted.

  • They are removed from the material stream and held firmly against the magnet face.

  • This extraction is the primary function of the suspended conveyor magnet.

  • The powerful magnetic field of the suspended electro magnet ensures highly effective separation.

  • Meanwhile, non-magnetic materials continue their conveyance path completely unaffected.

 

Iron Removal Options

  • The system offers flexible iron removal methods to suit different needs.

  • Manual Cleaning Mode: The magnetic field is de-energized to allow for contaminant removal.

  • Automated Cleaning Mode: A continuous belt system operates to remove captured iron automatically.

  • This suspended conveyor magnet design provides adaptable solutions for various applications.

  • It is suitable for standard operations as well as high-volume processing scenarios.

  • Continuous iron removal is essential in these scenarios for maintaining maximum production efficiency.

RCDB Suspended Electro Conveyor Magnet Product Parameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Max. Material Thickness (≤mm)

Excitation Power (≤kw)

Max. Applicable Belt Speed (≤m/s)

Weight (kg)

Overall Dimensions (mm)

 

 

 

 

 

 

 

 

A

B

RCDB-3

300

75

70

50

0.4

4.5

185

210

250

400

280

RCDB-4

400

100

70

70

0.6

300

240

280

500

400

RCDB-5

500

150

70

90

1

430

280

325

610

450

RCDB-6

600

175

70

120

1.6

580

280

325

710

500

RCDB-6.5

650

200

70

150

2

680

280

325

816

640

RCDB-8

800

250

70

200

3.6

950

310

355

960

780

RCDB-10

1000

300

70

250

5

1520

310

360

1200

920

RCDB-12

1200

350

70

300

6.8

2250

310

365

1400

1000

RCDB-14

1400

400

70

350

9

2950

405

485

1650

1400

RCDB-16

1600

450

70

400

13

4800

460

540

1900

1650

RCDB-18

1800

500

70

450

18

6900

530

610

2150

1800

RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications

Power Generation Industry

  • This suspended electro magnet protects coal handling systems and crushing equipment.

  • It removes damaging tramp iron from fuel sources like coal.

  • The suspended conveyor magnet prevents costly equipment damage.

  • It ensures reliable, continuous operation in power generation facilities.

 

Mining and Metallurgical Operations

  • In mining, the suspended electro magnet separates contaminants.

  • It cleans processing lines for iron ore and copper ore.

  • The suspended conveyor magnet improves final product quality.

  • It achieves this through efficient ferrous material extraction in metallurgical operations.

 

                    RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications 1   RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications 2

 

Building Materials Production

  • It purifies raw materials like cement and limestone.

  • This suspended electro magnet protects grinding mills and processing systems from damage.

  • The suspended conveyor magnet ensures equipment longevity.

  • It also maintains high production efficiency in building materials manufacturing.

 

Coal and Chemical Processing

  • The suspended electro magnet removes iron from coal, fertilizers, and powdered chemicals.

  • This process significantly enhances final product quality and purity.

  • The suspended conveyor magnet provides effective contamination control.

  • This is crucial for maintaining process integrity in chemical processing applications.

 

Additional Applications

  • The suspended electro magnet performs critical metal separation.

  • It is used in food processing and grain handling for safety.

  • For recycling operations, the suspended conveyor magnet recovers valuable ferrous materials.

  • It supports advanced purification processes across multiple other industrial sectors.

 
RCDB Suspended Electro Conveyor Magnet Services

Custom Engineering Solutions

  • Magnetic strength and installation height are precisely tailored.

  • This customization is for each specific suspended electro magnet.

  • Tailoring is based on your material characteristics and process flow.

  • Specialized designs include explosion-proof and high-temperature versions.

  • These variants are available for the suspended conveyor magnet.

  • Custom discharge mechanisms can be provided.

  • These adapt the system to meet your specific operational requirements.

 

Installation and Commissioning

  • We provide on-site professional guidance.

  • This ensures the proper physical installation of the suspended electro magnet.

  • Our service includes magnetic field optimization and operational testing.

  • This verifies the separator’s performance meets specifications.

  • Commissioning services include final adjustment and verification.

  • This is done for the complete suspended conveyor magnet system.

 

RCDB Suspended Electro Conveyor Magnet Services

 

Maintenance Support

  • We provide scheduled maintenance recommendations.

  • These include protocols for regular coil insulation testing.

  • We guarantee the supply of 100% genuine spare parts.

  • This maintains the original performance level of your suspended electro magnet.

  • We offer step-by-step technical guidance.

  • This supports the correct replacement procedures for the suspended conveyor magnet.

 

Comprehensive Training

  • Training covers fundamental equipment principles.

  • It includes all standard operational procedures for the suspended electro magnet.

  • We teach essential safety protocols and emergency response measures.

  • This ensures the safe operation of your equipment and personnel.

  • We provide training on troubleshooting techniques.

  • We also cover maintenance best practices for the suspended conveyor magnet system.

 
 
 
 
 
 
 
 
MESSAGE BOARD