RCDB Suspended Electro Conveyor Magnet
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The RCDB Overhead Electromagnet delivers industrial-grade tramp iron removal from bulk materials including powders, granules, and lump ores up to 50kg. Engineered with epoxy-encapsulated coils generating 14,500+ Gauss, it achieves 300mm deep magnetic penetration to extract excavator teeth, crusher plates, and reinforcement bars. The natural convection cooling system operates maintenance-free across -25°C to 65°C environments - ideal for mining, cement, and scrap processing.
Robust environmental protection makes this solution indispensable: IP66-rated sealing prevents dust/water ingress while corrosion-resistant construction withstands abrasive material streams. The RCDB Overhead Electromagnet features automatic demagnetization during discharge, ensuring positive material release without residual adhesion.
Operational advantages include 50% lower maintenance costs than oil-cooled alternatives and 24/7 reliability. The RCDB Overhead Electromagnet protects crushers, screens, and conveyors downstream from catastrophic damage in extreme industrial settings.

RCDB Suspended Electro Conveyor Magnet Product Overview

The RCDB series electromagnetic separator efficiently extracts ferrous contaminants from powdered, granular, and lump-form materials. This suspended electro magnet utilizes electromagnetic excitation technology to deliver deep magnetic penetration with powerful attraction force. Its robust construction provides excellent resistance to dust, moisture, and corrosion.

 

Featuring fully sealed construction with specialized electrical resin potting, this suspended conveyor magnet maintains stable long-term performance in challenging environments. The integrated silicon-controlled rectifier enables precise magnetic field adjustment, optimizing separation efficiency while minimizing energy consumption.

 

Ideal for power generation, mining, metallurgy, and chemical processing applications, this suspended electro magnet ensures reliable operation across various industrial scenarios. The equipment’s durable design makes it suitable for continuous use in demanding conditions.

 

RCDB Suspended Electro Conveyor Magnet Product Overview

RCDB Suspended Electro Conveyor Magnet Key Features

Powerful Magnetic Performance
Computer-optimized magnetic circuit design provides deep penetration capability for this suspended electro magnet. Capable of extracting ferrous contaminants weighing 0.1-50kg, this suspended conveyor magnet effectively handles thick material layers with superior magnetic reach.

 

Energy Efficient Operation
Comprehensive optimization reduces power consumption by over 30% while maintaining low-noise operation. The advanced thermal management system minimizes energy waste in this suspended electro magnet, meeting modern environmental standards.

 

Durable Construction
Excitation coils feature Class F insulation with vacuum potting technology. The wave-finned housing improves heat dissipation efficiency by 300-400% in this suspended conveyor magnet, while corrosion-resistant materials ensure extended service life.

 

RCDB Suspended Electro Conveyor Magnet Key Features 1

 

Intelligent Control System
Silicon-controlled rectifier enables precise magnetic field adjustment for the suspended electro magnet. The system adapts to varying operational requirements, with user-friendly interface simplifying operation and monitoring.

 

Safety Compliance
Certified compliance with JB/T7689-2012 industry standards, this suspended conveyor magnet operates reliably at altitudes ≤2000m, temperatures from -20℃ to +40℃, and humidity up to 90%, ensuring safe performance in diverse environments.

 

RCDB Suspended Electro Conveyor Magnet Key Features 2

RCDB Suspended Electro Conveyor Magnet Working Principle

The RCDB suspended electro magnet operates on electromagnetic induction principles. When energized, the excitation coil generates a powerful magnetic field that is concentrated through DT4 electrical pure iron poles, creating a high-intensity magnetic zone above the conveyor system.

 

As materials pass beneath this suspended conveyor magnet, ferrous contaminants are extracted from the material stream and held against the magnet face. The powerful magnetic field of the suspended electro magnet ensures effective separation while non-magnetic materials continue along the conveyance path unaffected.

 

The system offers flexible iron removal options including manual cleaning, where the magnetic field de-energizes for contaminant removal, or automated cleaning systems with continuous belt operation. This suspended conveyor magnet design provides adaptable solutions for various application requirements, from standard operations to high-volume processing scenarios where continuous iron removal is essential for maintaining production efficiency.

 

RCDB Suspended Electro Conveyor Magnet Product Parameters

Model

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Max. Material Thickness (≤mm)

Excitation Power (≤kw)

Max. Applicable Belt Speed (≤m/s)

Weight (kg)

Overall Dimensions (mm)

 

 

 

 

 

 

 

 

A

B

RCDB-3

300

75

70

50

0.4

4.5

185

210

250

400

280

RCDB-4

400

100

70

70

0.6

300

240

280

500

400

RCDB-5

500

150

70

90

1

430

280

325

610

450

RCDB-6

600

175

70

120

1.6

580

280

325

710

500

RCDB-6.5

650

200

70

150

2

680

280

325

816

640

RCDB-8

800

250

70

200

3.6

950

310

355

960

780

RCDB-10

1000

300

70

250

5

1520

310

360

1200

920

RCDB-12

1200

350

70

300

6.8

2250

310

365

1400

1000

RCDB-14

1400

400

70

350

9

2950

405

485

1650

1400

RCDB-16

1600

450

70

400

13

4800

460

540

1900

1650

RCDB-18

1800

500

70

450

18

6900

530

610

2150

1800

RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications

Power Generation Industry
This suspended electro magnet protects coal handling systems and crushing equipment by removing tramp iron from fuel sources. The suspended conveyor magnet prevents equipment damage while ensuring continuous operation in power generation facilities.

 

Mining and Metallurgical Operations
In mining applications, the suspended electro magnet separates contaminants from iron ore and copper ore processing lines. The suspended conveyor magnet improves product quality through efficient ferrous material extraction in metallurgical operations.

 

Building Materials Production
Purifying cement, limestone, and other raw materials, this suspended electro magnet protects grinding and processing systems. The suspended conveyor magnet ensures equipment protection while maintaining production efficiency in building materials manufacturing.

 

                             RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications 1 RCDB Suspended Electro Conveyor Magnet Industry-Specific Applications 2

 

Coal and Chemical Processing
Removing iron from coal, fertilizers, and powdered chemicals, the suspended electro magnet enhances product quality. The suspended conveyor magnet provides effective contamination control in chemical processing applications.

 

Additional Applications
The suspended electro magnet performs metal separation in food processing and grain handling. For recycling operations, the suspended conveyor magnet recovers ferrous materials, supporting purification processes across multiple industrial sectors.

RCDB Suspended Electro Conveyor Magnet Services

Custom Engineering Solutions
Magnetic strength and installation height tailored for each suspended electro magnet based on material characteristics. Specialized designs include explosion-proof and high-temperature versions for the suspended conveyor magnet. Custom discharge mechanisms adapt to specific operational requirements.

 

Installation and Commissioning
On-site guidance ensures proper installation of the suspended electro magnet. Magnetic field optimization and operational testing verify performance. Commissioning services include adjustment and verification for the suspended conveyor magnet system.

 

Maintenance Support
Scheduled maintenance recommendations include regular coil testing. Genuine spare parts supply maintains original performance of the suspended electro magnet. Technical guidance supports replacement procedures for the suspended conveyor magnet.

 

Comprehensive Training
Equipment principles and operational procedures for the suspended electro magnet. Safety protocols and emergency response training ensure safe operation. Troubleshooting and maintenance best practices for the suspended conveyor magnet system.

 
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