RCDC Air-cooled Electromagnetic Self-cleaning Separator
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Engineered for critical conveyor protection, the RCDC Air-cooled Electromagnetic Self-cleaning Separator delivers continuous tramp iron removal with zero operational interruptions. Its high-intensity electromagnetic core (13,500+ Gauss) extracts excavator teeth, crusher fragments, and reinforcement bars from material depths up to 300mm. Integrated PLC-controlled stainless-steel scrapers automatically discharge contaminants during operation - eliminating manual cleaning in 24/7 mining, recycling, and aggregate operations.
Advanced thermal management in the RCDC Air-cooled Electromagnetic Self-cleaning Separator maintains stable magnetic performance across -30°C to 80°C environments. Forced-air cooling prevents coil overheating while IP65-rated construction resists dust/rain ingress - critical for outdoor installations where oil-cooled systems fail.
Operational advantages include 50% less maintenance than manual separators and 30% lower energy consumption. The RCDC Air-cooled Electromagnetic Self-cleaning Separator ensures permanent magnet-level reliability with electromagnetic strength for protecting crushers and screens downstream.

Advanced Self-Cleaning Architecture

The RCDC Air-cooled Electromagnetic Self-cleaning Separator features a continuous discharge system:
• Motor-driven conveyor belt automatically transports captured ferrous contaminants
• Positive-release polyurethane scrapers ensure complete material ejection
• Sealed collection chamber for centralized containment

Precision Magnetic Circuit
• Computer-optimized coil geometry maximizes field depth
• Concentrated 16,000+ Gauss flux density at belt interface

Thermal Stability Innovation
  • RCDC Air-cooled Electromagnetic Self-cleaning Separator‘s forced-air cooling maintains coils <85°C (185°F)
  • Dual-stage ventilation:
  • Axial fans for primary cooling
  • Temperature-triggered boost mode
  • Operates at ambient temperatures up to 65°C (149°F)
Operational Advantages
  • Zero Downtime: Cleaning synchronizes with material flow
  • 100% Labor-Free Maintenance
  • Consistent Performance: Air-cooling prevents magnetic decay
  • Heavy-Duty Capture: Extracts ferrous objects up to 25kg (55 lbs)
  • Ceramic-reinforced belt withstands sharp contaminants
Intelligent Control Systems

Programmable cleaning (5-60 min intervals)

Vibration sensors for bearing health

Automatic shutdown on obstruction

Modbus RTU integration

Product Parameters

Model

 

Applicable Belt Width (mm)

Rated Lifting Height (h, mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Fan Power (kw)

Driving Power (kw)

Overall Dimensions (mm)

Applicable Belt Speed (≤m/s)

Weight (kg)

 

 

 

 

 

 

 

 

A

E

C

 

 

RCDC-6.5

T1

650

200

90

3.0

0.37

1.5

2160

1100

820

4.5

1530

T2

120

5.0

0.75

1.5

2160

1100

820

1680

T3

150

8.0

1.1

1.5

2160

1100

820

1750

RCDC-8

T1

800

250

90

5.0

0.37

2.2

2340

1260

860

4.5

2100

T2

120

9.0

0.75

2.2

2340

1260

860

2350

T3

150

13.0

1.1

3.0

2340

1260

860

2480

RCDC-10

T1

1000

300

90

7.5

0.75

3.0

2810

1480

1020

4.5

2650

T2

120

12.5

1.1

3.0

2810

1480

1020

3380

T3

150

16.5

1.5

4.0

2810

1480

1020

3950

RCDC-12

T1

1200

350

90

10.0

1.5

4.0

3010

1620

940

4.5

4150

T2

120

14.0

1.5

4.0

3010

1620

1000

4650

T3

150

21.0

2.2

5.5

3010

1620

1040

5740

RCDC-14

T1

1400

400

90

14.0

1.5

4.0

3010

1860

1070

4.5

5500

T2

120

18.0

0.75×2

5.5

3280

1860

1070

7250

T3

150

26.0

0.75×2

5.5

3280

1860

1070

8160

RCDC-16

T1

1600

450

90

15.0

1.5

5.5

3590

2060

1150

4.5

6900

T2

120

32.0

1.1×2

5.5

3590

2060

1150

8670

T3

150

32.0

1.5×2

7.5

3590

2060

1150

10270

RCDC-18

T1

1800

500

90

19.0

1.1×2

7.5

3800

2300

1245

4.5

9070

T2

120

28.0

1.5×2

7.5

3800

2300

1245

13150

T3

150

38.0

2.2×2

11.0

3800

2300

1245

15120

RCDC-20

T1

2000

550

90

24.0

1.5×2

7.5

2660

2500

1450

4.5

13400

T2

120

32.5

2.2×2

11.0

2660

2500

1450

16500

T3

150

28.0

2.2×2

11.0

2660

2500

1450

19830

RCDC-22

T1

2200

600

90

28.0

1.5×2

11.0

2410

2700

1600

4.5

16900

T2

120

36.0

2.2×2

11.0

2410

2700

1600

20830

T3

150

52.0

3.0×2

15.0

2410

2700

1600

24430

Industry Deployment

The RCDC Air-cooled Electromagnetic Self-cleaning Separator excels in:

  • Coal Processing: Continuous roof bolt removal
  • Aggregate Production: Capturing bucket teeth
  • Recycling: Auto fragment extraction
  • Cement: Protecting roller presses
  • Glass Recycling: Cullet stream purification
 
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