The RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator features military-grade encapsulation:
• Vacuum-impregnated electrical resin forms permanent moisture barrier
• Seamless 304 stainless steel housing (IP66/IP67 rated)
• Vibration-resistant construction withstands 5G forces
Self-Optimizing Discharge Technology
• Auto-tracking conveyor prevents misalignment
• Ceramic-reinforced scrapers for positive material release
• Centralized collection with quick-disconnect bins
- Industry-Leading Penetration
500mm magnetic depth captures deeply buried tramp iron
Automated cleaning cycles eliminate production stoppages
- Extreme Environment Ready
-40°C to 180°C operational range (-40°F to 356°F)
Removes ferrous objects up to 50kg (110 lbs)
100,000+ hour service life with no coil degradation
Engineered for punishing environments, the RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator excels in:
- Mining Operations: Removing drill steel from iron ore streams
- Cement Production: Capturing grinding ball fragments before crushers
- Coal Processing: Extracting roof bolts from raw coal conveyors
- Recycling Facilities: Recovering ferrous metals from shredded vehicles
- Aggregate Plants: Protecting equipment from excavator teeth
- Safety Operation Protocols
Mandatory Grounding
● Equipment chassis shall be reliably grounded (ground resistance ≤4Ω) to prevent electrical hazards, especially in humid environments or outdoor installations.
Magnetic Field Hazard Alert
● Prohibit carrying pacemakers, magnetic cards, or precision instruments within 1.5m of operational zones.
● Post warning signs: “CAUTION – STRONG MAGNETIC FIELD” at access points.
De-energized Maintenance
● Isolate all power sources and tag-out/lock-out (LOTO) before servicing.
● Never perform live-wire repairs or component replacements.
- Operational Environment Requirements
Environmental Compliance
● Ambient temperature: -20°C to +40°C | Humidity: ≤90% RH (@25°C)
● Exclude corrosive gases or combustible dust atmospheres (per ATEX Zone guidelines).
Weather Protection
● Outdoor installations require weather hoods over control cabinets/motors (minimum IP54 enclosure rating).
Material Restrictions
● Only process non-ferrous materials (coal, aggregates, gravel).
● Strictly prohibit separation of flammable, explosive, or highly corrosive substances.
III. Maintenance & Failure Prevention
Scheduled Inspections
▶ Daily:
- Check belt tracking alignment & scraper wear
- Listen for abnormal noises
▶Weekly: - Clean ventilation ports
- Test emergency stop function
▶Monthly: - Tighten cable terminals
- Measure excitation current (±5% tolerance)
Thermal Management
● Maintain 500mm clearance around cooling fins.
● Clean air filters quarterly (forced-air models).
Belt System Care
● Remove residual metal fragments post-discharge to prevent scoring.
● Adjust tension per manual specifications (max. 2% deflection under load).
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