RCDE Oil-cooled Electromagnetic Separator
Profile

The RCDE Oil-cooled Electromagnetic Separator delivers industrial-grade ferrous removal through advanced oil-immersed magnetic technology. Generating sustained 16,000+ Gauss flux density, it extracts excavator teeth, crusher plates, and tramp metal up to 60kg from material depths ≤450mm. Precision-engineered excitation coils submerged in dielectric coolant ensure thermal stability during 24/7 operation, while IP68-rated hermetic sealing provides absolute defense against dust, moisture, and corrosion.
Engineered for extreme environments, this system maintains peak efficiency in quarry dust, coastal humidity, and chemical-laden atmospheres (-25°C to +65°C). The welded pressure-tested housing eliminates environmental degradation - critical for mining, cement, and bulk handling operations.
Operational superiority includes 20,000+ hour service life and 50% lower coil temperatures than air-cooled alternatives. The RCDE Oil-cooled Electromagnetic Separator guarantees zero thermal throttling where reliability is non-negotiable.

Core Structural Innovations

Advanced Dual-Path Oil Cooling System
• Optimized Internal Heat Absorption:
Internal cooling tubes envelop the electromagnetic core for instant heat absorption
• Efficient External Heat Dissipation:
External tubes maximize surface area for rapid air cooling
→ This dual-path design sustains peak efficiency in the RCDE Oil-cooled Electromagnetic Separator

Precision Excitation Coil Technology
• Specialized Winding Configuration:
Proprietary techniques maximize magnetic flux density
• Oil-Immersion Advantages:
Submerged coils enhance safety and heat transfer

Hermetically Sealed Enclosure
• Welded Pressure-Tested Housing:
Ensures absolute environmental isolation
• Multi-Layer Sealing System:
High-integrity gaskets create impenetrable barriers

Performance Advantages

Sustained High Magnetic Force
• Deep Penetration Capability:
Fields reach dense material layers without thermal demagnetization
• Heavy-Duty Contaminant Removal:
The RCDE Oil-cooled Electromagnetic Separator extracts embedded ferrous metals

Comprehensive Environmental Defense
• Absolute Dust Exclusion:
Hermetic sealing blocks particulates
• Total Water Ingress Prevention:
Repels high-pressure washdowns
• Enhanced Corrosion Resistance:
Housing/oil neutralize corrosive elements

Continuous Operational Excellence
• 24/7 Thermal Stability:
Oil cooling independent of ambient conditions
• Maintenance-Free Reliability:
The RCDE Oil-cooled Electromagnetic Separator runs uninterrupted for years

Operational Longevity & Reliability

Extended Service Life
• Component Preservation:
Protected internals resist thermal/environmental degradation
• Reduced Ownership Costs:
Decades-long component life lowers operational expenses

Harsh Environment Proven
• Extreme Condition Resilience:
Unfazed by quarry dust or marine moisture
• High-Temperature Tolerance:
Outperforms air-cooled systems in hot environments

Product Parameters

Model

Sub – model

Applicable Belt Width (mm)

Rated Lifting Height (mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Overall Dimensions (mm)

Applicable Belt Speed (≤m/s)

Weight (Kg)

A

B

C

RCDE-6.5

T1

650

200

90

3.0

1090

710

860

4.5

950

T2

120

5.0

1090

750

890

1200

T3

150

8.0

1090

750

920

1470

RCDE-8

T1

800

250

90

5.0

1180

900

920

4.5

1570

T2

120

9.0

1180

900

960

2000

T3

150

13.0

1180

900

1010

2470

RCDE-10

T1

1000

300

90

7.5

1380

1100

1030

4.5

2430

T2

120

12.5

1380

1100

1090

3090

T3

150

16.5

1380

1100

1120

3850

RCDE-12

T1

1200

350

90

10.0

1600

1300

1150

4.5

3500

T2

120

14.0

1600

1300

1210

4550

T3

150

21.0

1600

1300

1250

5640

RCDE-14

T1

1400

400

90

14.0

1780

1460

1270

4.5

4950

T2

120

18.0

1780

1460

1300

6990

T3

150

26.0

1780

1460

1350

7940

RCDE-16

T1

1600

450

90

15.0

1980

1600

1340

4.5

6770

T2

120

22.0

1980

1600

1400

8720

T3

150

32.0

1980

1600

1460

10820

RCDE-18

T1

1800

500

90

19.0

2050

1950

1440

4.5

9000

T2

120

28.0

2050

1950

1540

11790

T3

150

38.0

2050

1950

1610

14800

RCDE-20

T1

2000

550

90

24.0

2660

2300

1540

4.5

12100

T2

120

32.5

2660

2300

1610

15300

T3

150

45.0

2660

2300

1650

19200

RCDE-22

T1

2200

600

90

28.0

2410

2610

1630

4.5

15300

T2

120

36.0

2410

2610

1660

18600

T3

150

52.0

2410

2610

1690

22930

Application Fields of the RCDE Oil-cooled Electromagnetic Separator

The RCDE Oil-cooled Electromagnetic Separator delivers critical ferrous metal removal across three core sectors:

Heavy Industry

  • Power Generation: Prevents crusher jams by extracting bolts/nails from coal/biomass (saves $165k/year at coal plants)
  • Mining: Removes detonators and excavator teeth, extending grinding mill life by 30%

Materials & Chemicals

  • Cement: Eliminates mill shavings to control chloride levels
  • Glass: Removes ≥0.5mm iron particles to prevent glass defects
  • Chemicals: Achieves 99.9% metal capture for TiO₂/plastics purity (ISO 9001 certified)

Essential Services

  • Food Processing: Captures machinery fragments in grain lines (FDA/HACCP compliant)
  • Recycling: Enhances scrap steel purity to 98% ($30/ton premium)
  • Waste-to-Energy: Removes metals from RDF fuel to reduce dioxins and furnace corrosion

Engineered for extreme conditions, the RCDE Oil-cooled Electromagnetic Separator ensures operational reliability where contamination control is non-negotiable.

 
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