RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separator Product Overview
The RCDEJ Series represents a significant advancement in electromagnetic separation technology, specifically engineered for extracting ferrous contaminants from bulk materials. This high-performance electro suspension magnet delivers exceptional separation capabilities through advanced electromagnetic technology and optimized magnetic circuit design. Its robust construction ensures reliable operation in challenging environments with high dust, moisture, and corrosive conditions.
Featuring a modular architecture that simplifies installation and maintenance, this versatile disc magnetic separator serves multiple industries including mining, metallurgy, building materials, power generation, and chemical processing. The equipment’s sophisticated engineering balances powerful magnetic performance with operational efficiency, providing an ideal solution for operations demanding consistent contaminant removal and processing reliability.
RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separator Key Features
Superior Separation Capability
High-performance electromagnetic coils create intense magnetic fields with deep penetration power. The optimized magnetic circuit in this electro suspension magnet ensures maximum ferrous contamination removal across various material depths and flow rates.
Energy Efficient Operation
An advanced power management system significantly reduces electricity consumption. This disc magnetic separator offers lower operational costs compared to conventional equipment while meeting international efficiency standards.
Durable Construction
Excitation coils feature Class F insulation with vacuum encapsulation technology. The heavy-duty housing provides exceptional impact and abrasion resistance, ensuring this electro suspension magnet withstands harsh operating conditions.
Intelligent Control System
Advanced electronics enable stepless magnetic intensity adjustment and adaptive performance optimization. The user-friendly interface simplifies operation and monitoring of this disc magnetic separator.
Safety Compliance
Certified to international safety standards, the equipment operates reliably at altitudes up to 2000 meters, temperatures from -20℃ to +40℃, and maximum 90% relative humidity, making this electro suspension magnet suitable for diverse environmental conditions.
RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separator Working Principle
The RCDef electro suspension magnet operates on fundamental electromagnetic principles. When energized, its specialized coil generates a powerful magnetic field, which is then concentrated and directed through high-permeability magnetic materials. This process creates an intense, controlled magnetic zone across the entire working area of the equipment.
As bulk materials transport beneath this advanced disc magnetic separator, ferrous contaminants are immediately extracted from the material flow and firmly retained against the magnet’s surface. Meanwhile, non-magnetic materials continue through the process completely unaffected. The system provides flexible iron removal options, including manual cleaning through magnetic field deactivation or optional automated cleaning systems featuring continuous belt operation. This design enables efficient, uninterrupted processing for various industrial applications, maintaining consistent separation performance throughout operation.
RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separator Product Parameters
|
Model Series
|
Sub – model
|
Applicable Belt Width (mm)
|
Rated Lifting Height (mm)
|
Magnetic Field Intensity (mT)
|
Excitation Power (kw)
|
Fan Power (kw)
|
Overall Dimensions (A×B×C, mm)
|
Total Weight (kg)
|
|
RCDEJ-10
|
T1
|
1000
|
300
|
90
|
6.5
|
0.25
|
1100×1300×1210
|
2600
|
|
T2
|
1000
|
300
|
120
|
9
|
0.25
|
1700×1300×1250
|
2800
|
|
RCDEJ-12
|
T1
|
1200
|
350
|
90
|
9
|
0.25
|
1700×1350×1290
|
2800
|
|
T2
|
1200
|
350
|
120
|
13
|
0.25
|
1750×1350×1290
|
2900
|
|
RCDEJ-14
|
T1
|
1400
|
400
|
90
|
13
|
0.25
|
1750×1350×1280
|
3500
|
|
T2
|
1400
|
400
|
120
|
14
|
0.25
|
2200×1350×1280
|
5500
|
|
T3
|
1400
|
400
|
150
|
20
|
0.25
|
2300×1350×1280
|
5500
|
|
RCDEJ-16
|
T1
|
1600
|
450
|
90
|
20
|
0.25
|
2230×1800×1420
|
7460
|
|
T2
|
1600
|
450
|
120
|
28
|
0.25
|
2230×1800×1480
|
5800
|
|
T3
|
1600
|
450
|
150
|
32
|
0.25
|
2350×1800×1480
|
7850
|
|
T4
|
1600
|
450
|
180
|
38
|
0.75
|
2570×2170×1590
|
10800
|
|
T5
|
1600
|
450
|
200
|
70
|
0.75
|
2570×2170×1650
|
11750
|
|
RCDEJ-18
|
T1
|
1800
|
500
|
90
|
28
|
2×0.55
|
2570×2170×1480
|
12500
|
|
T2
|
1800
|
500
|
120
|
34
|
2×0.55
|
2570×2170×1480
|
14500
|
|
T3
|
1800
|
500
|
150
|
40
|
2×0.55
|
2350×1850×1590
|
17500
|
|
T4
|
1800
|
500
|
175
|
56
|
2×0.75
|
2350×1990×1480
|
18000
|
|
T5
|
1800
|
500
|
200
|
90
|
2×0.75
|
2600×2300×1690
|
18500
|
|
T6
|
1800
|
500
|
225
|
107
|
2×0.75
|
2750×2300×1730
|
19900
|
|
RCDEJ-20
|
T1
|
2000
|
550
|
90
|
30
|
0.75
|
2750×2300×1730
|
18200
|
|
T2
|
2000
|
550
|
120
|
39
|
0.75
|
2500×2100×1590
|
19800
|
|
T3
|
2000
|
550
|
150
|
70
|
2×0.75
|
2850×2300×1620
|
21500
|
|
T4
|
2000
|
550
|
175
|
83
|
2×0.75
|
2850×2300×1620
|
21600
|
|
T5
|
2000
|
550
|
200
|
104
|
2×0.75
|
2900×2300×1620
|
24500
|
|
T6
|
2000
|
550
|
225
|
130
|
2×0.75
|
2800×2470×1690
|
25500
|
|
T7
|
2000
|
550
|
250
|
153
|
2×0.75
|
2800×2470×1690
|
26800
|
|
RCDEJ-22
|
T1
|
2200
|
600
|
90
|
42
|
0.75
|
2800×2600×1520
|
10500
|
|
T2
|
2200
|
600
|
120
|
45
|
0.75
|
2800×2600×1520
|
12800
|
|
T3
|
2200
|
600
|
150
|
52
|
0.75
|
2800×2600×1520
|
15000
|
|
T4
|
2200
|
600
|
175
|
100
|
2×0.55
|
2850×2500×1850
|
24500
|
|
T5
|
2200
|
600
|
200
|
104
|
2×0.55
|
2850×2500×1850
|
26200
|
|
T6
|
2200
|
600
|
225
|
130
|
2×0.55
|
2850×2500×1850
|
28500
|
|
T7
|
2200
|
600
|
250
|
176
|
2×0.55
|
3000×2800×1700
|
27750
|
RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separator Industry Applications
Mining Operations
The electro suspension magnet performs critical contaminant separation in iron and copper ore processing, while also protecting crushers and grinding mills from tramp iron damage. This disc magnetic separator ensures operational continuity in demanding mineral extraction environments.
Metallurgical Industry
It enables raw material purification to safeguard smelting equipment and enhances final product quality through precise ferrous contamination control, making this electro suspension magnet essential for quality-focused metallurgical processes.
Building Materials Production
The system effectively purifies cement and limestone raw materials while providing reliable equipment protection throughout grinding and processing systems. This disc magnetic separator maintains production efficiency in abrasive material handling.
Power Generation
The electro suspension magnet protects coal handling systems and prevents damage to conveyor belts and crushing equipment, ensuring uninterrupted power generation operations.
Chemical Processing
It removes iron contaminants from fertilizers and plastic raw materials, significantly improving product quality in powder processing applications. This versatile disc magnetic separator serves multiple industrial sectors with consistent performance.
RCDEJ Force Oil Circulation Electro Suspension Disc Magnetic Separato Services
Custom Engineering Solutions
We provide tailored magnetic strength configurations based on specific material characteristics and installation height optimization. Our specialized designs for explosive atmospheres and high-temperature applications ensure the electro suspension magnet meets your unique operational requirements. The disc magnetic separator can be engineered for specialized processing conditions.
Installation and Commissioning
Our technical team offers comprehensive on-site guidance for proper equipment installation, including magnetic field optimization and performance verification. We adjust operational parameters to maximize the efficiency of your electro suspension magnet and ensure optimal performance of the disc magnetic separator.
Maintenance Support
We provide scheduled maintenance programs including coil insulation testing and genuine spare parts supply for wear components. Our technical guidance covers replacement procedures and best practices for maintaining your electro suspension magnet and disc magnetic separator.
Comprehensive Training
Our training programs cover equipment operational principles, safety protocols, and emergency response procedures. We provide hands-on instruction in troubleshooting techniques and maintenance methodologies for both the electro suspension magnet and disc magnetic separator systems.
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