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RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets

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● Strong Magnetic Force: Computer-optimized magnetic circuit with deep penetration

● Efficient Oil Cooling: Internal-external circulation for low temperature rise

● Auto Cleaning: Cycloidal reducer driven self-discharging belt

● Full Sealing: IP65 rated for dust, water and corrosion resistance

● Smart Control: SCR rectification with adjustable voltage and multi-protection

● Long Lifespan: Vacuum-potted coils and stainless steel key parts

● Energy Saving: 30% less power consumption than standard separators

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RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Product Overview

The RCDF series is an oil-cooled self-cleaning electromagnetic separator. It represents a significant evolution in electro magnetic separation technology.

This advanced system integrates oil circulation cooling with automated cleaning. It delivers exceptional performance in demanding industrial applications.

Engineered for continuous operation, these robust cross belt magnets remove ferrous contaminants from material streams. They provide reliable protection for downstream equipment.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Product Overview

Their completely sealed construction ensures powerful magnetic force and rapid heat dissipation. The RCDF series demonstrates particular strength in high-capacity applications.

These sophisticated cross belt magnets are designed for uninterrupted performance. They meet critical requirements for minimal maintenance in automated environments.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Key Features

Exceptional Magnetic Performance

Features a computer-optimized magnetic circuit.
This advanced electro magnetic separation system achieves a 400-600mm penetration depth.
It maintains a magnetic field strength of 120-150mT.
These powerful cross belt magnets extract ferrous materials weighing 0.1-35kg.
The system maintains ≥85% magnetic pole surface uniformity.
This ensures consistent, high separation efficiency.

Advanced Cooling System

Utilizes a unique dual-circuit oil cooling system.
This design improves heat dissipation efficiency by 40%.
It uses #25 transformer oil (insulation strength ≥35kV/2.5mm).
The system maintains coil temperature rise within 65K.
This ensures reliable continuous operation.
It is critical for these cross belt magnets in demanding electro magnetic separation applications.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Key Features

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Working Principle

Exceptional Magnetic Performance

Features a computer-optimized magnetic circuit.
This advanced electro magnetic separation system achieves a 400-600mm penetration depth.
It maintains a magnetic field strength of 120-150mT.
These powerful cross belt magnets extract ferrous materials weighing 0.1-35kg.
The system maintains ≥85% magnetic pole surface uniformity.
This ensures consistent, high separation efficiency.

Advanced Cooling System

Utilizes a unique dual-circuit oil cooling system.
This design improves heat dissipation efficiency by 40%.
It uses #25 transformer oil (insulation strength ≥35kV/2.5mm).
The system maintains coil temperature rise within 65K.
This ensures reliable continuous operation.
It is critical for these cross belt magnets in demanding electro magnetic separation applications.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Working Principle

Reliable Automatic Cleaning

Equipped with IP55-rated cycloidal reducer motors.
Features crowned drive drums with automatic tracking.
These cross belt magnets have adjustable cleaning belt speeds of 0.2m/s.
This allows for optimized discharge efficiency.
The cleaning system is integral to automated electro magnetic separation processes.

Superior Environmental Adaptation

The system has a fully sealed IP65 construction.
It uses vacuum potting technology for complete component protection.
Critical components are made from stainless steel.
This extends service life by 50%.
It enhances the overall durability of these industrial cross belt magnets.

Intelligent Control System

A silicon-controlled rectifier (SCR) enables DC voltage adjustment (0-220V).
The system includes comprehensive electrical protection.
Optional PLC control is available.
This facilitates fully automated, programmable operation.
The control system is designed for this advanced electro magnetic separation equipment.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Product Parameters

Model	Sub – model	Applicable Belt Width (mm)	Rated Lifting Height (mm)	Magnetic Field Intensity (mT)	Excitation Power (kw)	Driving Motor Power (kw)	Overall Dimensions (mm)			Applicable Belt Speed (≤m/s)	Weight (kg)
Model	Sub – model	Applicable Belt Width (mm)	Rated Lifting Height (mm)	Magnetic Field Intensity (mT)	Excitation Power (kw)	Driving Motor Power (kw)	A	B	C	Applicable Belt Speed (≤m/s)	Weight (kg)
RCDF-6.5	T1	650	200	90	3.0	1.5	2160	710	900	4.5	1730
	T2			120	5.0	1.5	2160	750	940		1880
	T3			150	8.0	1.5	2160	750	970		1950
RCDF-8	T1	800	250	90	5.0	2.2	2340	900	970	4.5	2400
	T2			120	9.0	2.2	2340	900	1010		2650
	T3			150	13.0	3.0	2340	900	1050		2780
RCDF-10	T1	1000	300	90	7.5	3.0	2810	1100	1080	4.5	3050
	T2			120	12.5	3.0	2810	1100	1140		3780
	T3			150	16.5	4.0	2810	1100	1170		4350
RCDF-12	T1	1200	350	90	10.0	4.0	3010	1300	1200	4.5	4650
	T2			120	14.0	4.0	3010	1300	1260		5150
	T3			150	21.0	5.5	3010	1300	1300		6240
RCDF-14	T1	1400	400	90	14.0	4.0	3010	1460	1300	4.5	6100
	T2			120	18.0	5.5	3280	1460	1370		7850
	T3			150	26.0	5.5	3280	1460	1420		8760
RCDF-16	T1	1600	450	90	15.0	5.5	3590	1660	1400	4.5	7600
	T2			120	32.0	5.5	3590	1660	1460		9370
	T3			150	32.0	7.5	3590	1660	1520		10970
RCDF-18	T1	1800	500	90	19.0	7.5	3800	1950	1500	4.5	9870
	T2			120	28.0	7.5	3800	1950	1600		13950
	T3			150	38.0	11.0	3800	1950	1670		15920

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Applications

Power Generation Sector

The RCDF series delivers reliable electro magnetic separation.
It is used in large-scale thermal power plants.
It processes coal at high capacities of 1000-3000 tons per hour.
These robust cross belt magnets also protect biomass power systems.
They perform effective fuel pre-treatment.
Their role is to prevent damage to critical downstream equipment.

Mining and Metallurgy

In iron ore processing plants, these advanced cross belt magnets provide essential purification.
They clean raw materials before further processing.
The efficient electro magnetic separation technology serves other industries.
It is equally effective in non-ferrous metal ore pre-treatment lines.
This ensures material purity and provides vital protection for expensive processing equipment.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Applications 1

Building Materials and Chemicals

Cement plants utilize these cross belt magnets for a critical task.
They perform iron removal before raw materials enter grinding mills.
For glass manufacturing, the precision electro magnetic separation system is essential.
It purifies quartz sand feedstock.
This process maintains high product quality in demanding production environments.

Special Applications

The equipment integrates seamlessly into major bulk handling systems.
This is typical at large port terminals for metal separation.
Waste-to-energy plants benefit from its efficient RDF fuel processing.
These versatile cross belt magnets demonstrate exceptional adaptability.
They meet the needs of diverse industrial applications.
These sectors require reliable and efficient electro magnetic separation solutions.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Services

Professional Technical Support

We provide comprehensive magnetic field strength testing and optimization.
These services are for your electro magnetic separation systems.
Our support includes regular oil quality analysis and replacement guidance (recommended every two years).
This maintenance is crucial to maintain the peak performance of these advanced cross belt magnets.

Customized Engineering Solutions

Our engineering team develops tailored magnetic system configurations.
These are based on your specific material characteristics.
We offer specialized adaptations for challenging operating environments.
Options include explosion-proof and high-temperature versions.
These adaptations apply to both the electro magnetic separation equipment and the cross belt magnets.

RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets Services

Complete Lifecycle Services

We deliver full installation and commissioning support.
This includes optimization of suspension height and equipment inclination.
Our comprehensive operator training covers all equipment principles.
It also includes detailed maintenance procedures.
We provide scheduled preventive maintenance programs.
These services ensure the long-term reliability of your electro magnetic separation systems and cross belt magnets.

Emergency Service Support

Our 24/7 technical hotline provides immediate assistance.
This support is for all your electro magnetic separation equipment.
We ensure the rapid supply of critical components.
We offer professional on-site repair services.
We commit to a 48-hour response time for critical issues.
This approach minimizes operational downtime for your cross belt magnets and separation systems.