RCDF Oil-Cooled Self-Cleaning Electro Magnetic Separation Cross Belt Magnets

The RCDF series oil-cooled self-cleaning electromagnetic separator represents a significant evolution in electro magnetic separation technology, building upon the proven RCDE platform with substantial enhancements. This advanced system integrates an efficient oil circulation cooling system with fully automated cleaning mechanisms, delivering exceptional performance in demanding industrial applications.

Engineered for continuous operation in automated production environments, these robust cross belt magnets effectively remove ferrous contaminants from material streams, providing reliable protection for downstream processing equipment. The completely sealed construction ensures powerful magnetic force, rapid heat dissipation, and superior environmental protection. The RCDF series demonstrates particular strength in high-capacity applications where uninterrupted performance and minimal maintenance are critical operational requirements for these sophisticated cross belt magnets.

Exceptional Magnetic Performance
Featuring a computer-optimized magnetic circuit, this advanced electro magnetic separation system achieves 400-600mm penetration depth with magnetic field strength of 120-150mT. These powerful cross belt magnets extract ferrous materials weighing 0.1-35kg while maintaining ≥85% magnetic pole surface uniformity for consistent separation efficiency.

Advanced Cooling System
The unique dual-circuit oil cooling system improves heat dissipation efficiency by 40%. Utilizing #25 transformer oil (insulation strength ≥35kV/2.5mm), it maintains coil temperature rise within 65K, ensuring reliable continuous operation of these cross belt magnets in demanding electro magnetic separation applications.

Reliable Automatic Cleaning
Equipped with IP55-rated cycloidal reducer motors and crowned drive drums with automatic tracking, these cross belt magnets feature adjustable cleaning belt speeds of 0.2m/s for optimized discharge efficiency in automated electro magnetic separation processes.

Superior Environmental Adaptation
The fully sealed IP65 construction and vacuum potting technology provide complete environmental protection. Stainless steel critical components extend service life by 50%, enhancing the durability of these industrial cross belt magnets.

Intelligent Control System
A silicon-controlled rectifier enables DC voltage adjustment (0-220V) with comprehensive protection systems. Optional PLC control facilitates fully automated operation of this advanced electro magnetic separation equipment.

The RCDF separator operates through three integrated systems that ensure efficient electro magnetic separation and continuous operation:

Electromagnetic Separation
Rectification equipment converts AC power to regulated DC current, energizing the excitation coils within these powerful cross belt magnets. The generated magnetic fields are precisely directed through magnetic poles, enabling effective extraction of ferrous contaminants from material streams via magnetic attraction. This core electro magnetic separation process forms the foundation of the system’s contaminant removal capability.

Oil Cooling Mechanism
A closed-loop cooling system circulates transformer oil through dedicated pipes, efficiently absorbing heat generated during operation. The heated oil passes through condensers before returning to the reservoir, maintaining optimal operating temperatures for sustained performance of these cross belt magnets. This thermal management is crucial for reliable electro magnetic separation in demanding applications.

Automatic Cleaning Process
A drive motor powers the cleaning belt through a reduction gearbox, transporting captured ferrous materials to the collection hopper. This continuous automated operation eliminates manual intervention, ensuring uninterrupted performance of these advanced cross belt magnets and maintaining consistent electro magnetic separation efficiency throughout production cycles.

Power Generation Sector
The RCDF series delivers reliable electro magnetic separation in large-scale thermal power plants, processing coal at 1000-3000t/h capacities. These robust cross belt magnets also protect biomass power generation systems through effective fuel pre-treatment, preventing downstream equipment damage.

Mining and Metallurgy
In iron ore processing plants, these advanced cross belt magnets provide essential raw material purification. The efficient electro magnetic separation technology equally serves non-ferrous metal ore pre-treatment lines, ensuring material purity and processing equipment protection.

Building Materials and Chemicals
Cement plants utilize these cross belt magnets for critical iron removal before raw material grinding processes. For glass manufacturing, the precision electro magnetic separation system purifies quartz sand, maintaining product quality in demanding production environments.

Special Applications
The equipment integrates seamlessly into major bulk handling systems at port terminals, while waste-to-energy plants benefit from its efficient RDF fuel processing capabilities. These versatile cross belt magnets demonstrate exceptional adaptability across diverse industrial applications requiring reliable electro magnetic separation solutions.

Professional Technical Support
We provide comprehensive magnetic field strength testing and optimization for your electro magnetic separation systems. Our services include regular oil quality analysis and replacement guidance (recommended every two years) to maintain peak performance of these advanced cross belt magnets.

Customized Engineering Solutions
Our engineering team develops tailored magnetic system configurations based on specific material characteristics. We offer specialized adaptations including explosion-proof and high-temperature versions of both electro magnetic separation equipment and cross belt magnets for challenging operating environments.

Complete Lifecycle Services
We deliver full installation and commissioning support, including suspension height and inclination optimization. Our comprehensive operator training covers equipment principles and maintenance procedures, while scheduled preventive maintenance ensures long-term reliability of your electro magnetic separation systems and cross belt magnets.

Emergency Service Support
Our 24/7 technical hotline provides immediate assistance for all electro magnetic separation equipment. We ensure rapid supply of critical components and offer on-site repair services with 48-hour response times, minimizing downtime for your cross belt magnets and separation systems.