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RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
RCDF Oil-Cooled Self-Cleaning Suspended Electromagnetic Separator
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The RCDF Air-cooled Suspended Electromagnetic Separator delivers industrial-strength ferrous removal through its innovative hybrid cooling system. Combining an oil-immersed electromagnetic core (14,500+ Gauss) with forced-air external dissipation, it extracts excavator teeth, crusher fragments, and tramp metal up to 50kg from material depths ≤400mm. The fully sealed IP66-rated construction provides complete protection against abrasive dust and high-moisture environments (-25°C to 65°C operational range). Continuous self-cleaning is achieved via PLC-controlled stainless-steel scrapers that automatically discharge contaminants during material flow.
Designed for 24/7 harsh operations, this system excels in mining, cement, and scrap processing where conventional separators fail. The RCDF Air-cooled Suspended Electromagnetic Separator eliminates manual cleaning cycles while maintaining <65°c coil temperatures – critical for protecting conveyor belts from ignition risks in coal handling.
Operational advantages include 40% lower maintenance costs than pure oil-cooled systems and zero production stoppages. Processing capacities range from 500-2,000 TPH, safeguarding crushers and screens downstream while maximizing productivity in extreme conditions.

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Core Structural Advantages

Advanced Dual-Path Oil Cooling
• Internal/External Circulation System:
Cooling tubes surround critical components internally while external tubes maximize heat exchange
• Efficient Thermal Management:
Maintains consistent magnetic performance during extended operation of the RCDF Air-cooled Suspended Electromagnetic Separator

Precision Excitation Coil Technology
• Specialized Winding Design:
Proprietary techniques maximize flux density
• Oil-Immersed Protection:
Coils submerged for optimal insulation/heat transfer

Fully Sealed Enclosure
• Hermetic Construction:
Welded housing creates impenetrable barrier
• Triple Environmental Defense:
IP66-rated protection against dust/water/corrosion

Integrated Self-Cleaning Mechanism
• Motor-Driven Discharge System:
Automated cleaning without manual intervention
• Discharge Drum & Belt Assembly:
Heavy-duty drum rotates specialized belt
• Positive-Scraping Cleats:
Active removal of captured ferrous materials

Performance Benefits

Exceptional Magnetic Strength
• Deep Penetration Capability:
Maintains fields through dense material layers
• Heavy Contaminant Removal:
Extracts large ferrous objects up to 50kg

Superior Cooling Efficiency
• Rapid Heat Dissipation:
Dual-path oil circulation stabilizes temperatures
• Continuous Thermal Stability:
Sustains optimal operation in 24/7 duty cycles

Total Environmental Resistance
• Dust/Water/Corrosion Immunity:
Withstands harsh industrial conditions

Automated Operation & Low Maintenance
• Self-Cleaning Functionality:
Eliminates manual cleaning requirements
• Continuous Processing:
The RCDF Air-cooled Suspended Electromagnetic Separator ensures uninterrupted throughput

Extended Service Life
• 20,000+ hour operational reliability
• Component preservation in demanding environments

Product Parameters

Model

Sub – model

Applicable Belt Width (mm)

Rated Lifting Height (mm)

Magnetic Field Intensity (mT)

Excitation Power (kw)

Driving Motor Power (kw)

Overall Dimensions (mm)

Applicable Belt Speed (≤m/s)

Weight (kg)

A

B

C

RCDF-6.5

T1

650

200

90

3.0

1.5

2160

710

900

4.5

1730

T2

120

5.0

1.5

2160

750

940

1880

T3

150

8.0

1.5

2160

750

970

1950

RCDF-8

T1

800

250

90

5.0

2.2

2340

900

970

4.5

2400

T2

120

9.0

2.2

2340

900

1010

2650

T3

150

13.0

3.0

2340

900

1050

2780

RCDF-10

T1

1000

300

90

7.5

3.0

2810

1100

1080

4.5

3050

T2

120

12.5

3.0

2810

1100

1140

3780

T3

150

16.5

4.0

2810

1100

1170

4350

RCDF-12

T1

1200

350

90

10.0

4.0

3010

1300

1200

4.5

4650

T2

120

14.0

4.0

3010

1300

1260

5150

T3

150

21.0

5.5

3010

1300

1300

6240

RCDF-14

T1

1400

400

90

14.0

4.0

3010

1460

1300

4.5

6100

T2

120

18.0

5.5

3280

1460

1370

7850

T3

150

26.0

5.5

3280

1460

1420

8760

RCDF-16

T1

1600

450

90

15.0

5.5

3590

1660

1400

4.5

7600

T2

120

32.0

5.5

3590

1660

1460

9370

T3

150

32.0

7.5

3590

1660

1520

10970

RCDF-18

T1

1800

500

90

19.0

7.5

3800

1950

1500

4.5

9870

T2

120

28.0

7.5

3800

1950

1600

13950

T3

150

38.0

11.0

3800

1950

1670

15920

 

Ideal Industrial Applications

The RCDF Air-cooled Suspended Electromagnetic Separator excels in:
• High-throughput mining & quarry operations
• Recycling plant conveyor lines
• Aggregate processing facilities
• Heavy-duty bulk terminals
• Harsh industrial sites

 
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