Roller Type Magnetic Separator
Profile

The CTQ Roller Type Magnetic Separator delivers continuous, automated extraction of ferromagnetic impurities from dry powders. Its unique high-gradient magnetic circuit and robust construction ensure reliable operation while eliminating manual intervention in high-volume production environments.
High-Efficiency Industrial Performance
Engineered for critical applications, the CTQ Roller Type Magnetic Separator maintains consistent efficiency across industries: abrasives, refractories, non-metallic minerals, carbon black, food processing, and chemical raw materials. Featuring self-cleaning rollers and wear-resistant components, this system prevents downstream equipment damage while optimizing purity. The CTQ Roller Type Magnetic Separator provides uninterrupted processing security.

Key Structural and Performance Advantages
  1. Advanced Magnetic System
    o Utilizes high-performance neodymium iron boron (NdFeB) permanent magnets, delivering intense magnetic fields and strong adsorption force.
    o Magnetic roller adopts computer-simulated optimization for optimal field distribution and maximum iron removal efficiency.
  2. Vibration Feeding Mechanism
    o Features elastic vibration support for uniform material distribution, minimizing resonance and extending service life.
    o Accommodates diverse particle sizes (fine to coarse), enhancing versatility.
  3. Automated Operation
    o Continuous self-cleaning via scraper system: Ferromagnetic particles adhere to roller, rotate to non-magnetic zone, and are ejected.
    o Non-magnetic materials exit smoothly, achieving seamless separation.
    This automation defines the CTQ Roller Type Magnetic Separator.
  4. Energy-Efficient Design
    o Stepless speed regulation (40–200 RPM) controls throughput and processing intensity.
    o Compact footprint and low power consumption reduce operational costs.
  5. Maintenance-Free Reliability
    o Sealed magnetic components prevent contamination and degradation.
    o Corrosion-resistant construction minimizes wear in harsh environments.
Working Principle

In the CTQ Roller Type Magnetic Separator, material enters uniformly via vibration feeder onto a conveyor belt. As particles reach the magnetic roller zone, ferromagnetic substances adsorb onto the roller surface. Rotation carries impurities to a discharge point where a scraper dislodges them for expulsion through the iron outlet. Non-magnetic materials proceed to the next stage.

Product Parameters

Model

Magnetic Roll Length (mm)

Maximum Magnetic Field Intensity (GS)

Belt Thickness (mm)

Processing Capacity (T/h)

Motor Power (kw)

CTQ-51

500

12000 – 15000

0.75 – 3

0.5 – 1.2

1.5

CTQ-52

500

12000 – 15000

0.75 – 3

0.5 – 1.2

1.5

CTQ-81

800

14000 – 15500

0.75 – 3

0.8 – 2

2.2

CTQ-82

800

14000 – 15500

0.75 – 3

0.8 – 2

2.2

CTQ-101

1000

14000 – 16000

0.75 – 3

1 – 3

2.2

CTQ-102

1000

14000 – 16000

0.75 – 3

1 – 3

2.2

CTQ-121

1200

14000 – 16000

0.75 – 3

1.5 – 5

2.2

CTQ-122

1200

14000 – 16000

0.75 – 3

1.5 – 5

2.2

Applications

The CTQ Roller Type Magnetic Separator excels in purifying dry powders across:
• Abrasives & Refractories: Removes iron contaminants
• Food & Feed Processing: Eliminates metallic fragments
• Chemical & Mineral Industries: Protects downstream equipment
• Carbon Black & Non-Metallic Ores: Optimizes separation efficiency

 
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